Iipleyiti zoMphezulu weGranite ezinobukhulu obukhethekileyo ukuze zihambelane neendawo zokusebenzela ezahlukeneyo zokuhlola

Indawo yokulawula umgangatho wefektri nganye yahlukile. Ezinye izikhululo zokuhlola zakhiwe ngezinto ezincinci ze-elektroniki ezichanekileyo, ngelixa ezinye zenzelwe ii-aerospace castings ezinkulu, iimodyuli ze-semiconductor okanye izixhobo ezintsha zamandla. Iipleyiti zegranite ezisemgangathweni ezingasetyenziswanga eshelufini zihlala zingakwazi ukulingana ngokugqibeleleyo noyilo lweebhentshi zokusebenzela ezikhoyo, uluhlu lokuhamba kwezixhobo zokulinganisa kunye nobukhulu bezinto zokusebenza. Ubungakanani bepleyiti obungafanelaniyo buya kuchitha indawo exabisekileyo yomgangatho weworkshop okanye bunciphise ukuhamba kweeprobes kunye neegauge, kunciphisa ukusebenza kakuhle kokuhlolwa. Iipleyiti zomphezulu wegranite ezenziwe ngokwezifiso zisombulula eli nqanaba lentlungu, zibonelela ngedatha yemetrology eyenzelwe wena kwisikhululo ngasinye sokuhlola.

Iipleyiti zegranite ezisemgangathweni ziveliswa ngobude obungaguqukiyo, ububanzi kunye nobukhulu. Xa abavelisi besebenzisa ubungakanani obusele bulungisiwe, banyanzelwa ukuba balungise uyilo lwendawo yokusebenza, bayile kwakhona izixhobo ezixhasayo okanye bahlule inkqubo yokuhlolwa ibe ngamanyathelo amaninzi. Oku kuphazamisa ukuqhubeka komsebenzi. Kwezinye iimeko, ipleyiti engankulu kangako ayinakuxhasa ngokupheleleyo izinto ezinkulu zokusebenza, nto leyo ebangela ukuxhonywa kunye nokungenisa ukuphambuka komlinganiselo. Ipleyiti enkulu kakhulu, kwelinye icala, ithatha indawo eyongezelelweyo kwaye yonyusa iindleko zezinto ezingafunekiyo kunye nobunzima bokuphatha.

Kwimigca yokuhlola edibeneyo edibanisa i-CMM, i-optical comparator, i-AOI kunye nezixhobo ze-X-ray, iqonga le-datum kufuneka lihambelane ngokuchanekileyo nemingxuma yokufaka izixhobo kunye nendlela yokuhamba. Iimveliso eziqhelekileyo azifane zihlangabezane nezi mfuno zidibeneyo. Yiyo loo nto ukwenziwa ngokwezifiso kuba sisisombululo esithandwayo kwiiprojekthi zokwenza izinto ngokuchanekileyo eziphezulu.

I-ZHHIMG ixhasa iipleyiti zomphezulu wegranite ezenziwe ngokwezifiso ngokupheleleyo ngobude, ububanzi kunye nobukhulu ngokwemizobo yendawo yokusebenza yabathengi kunye noyilo lwendawo. Izixhobo zethu ezinkulu zokucubungula i-CNC zisenza sikwazi ukwenza iziqwenga ezinde ukuya kuthi ga kwiimitha ezingama-20 ubude. Nokuba abathengi bafuna iipleyiti ezincinci ezincinci zokulinganisa i-bench-top gauge, amaqonga efomathi ebanzi yokuskena izinto ezinkulu zomsebenzi, okanye iipleyiti ezixineneyo zokuthwala umthwalo onzima, zonke iinkcukacha zinokufezekiswa. Singadibanisa nezinto zokufaka ezinemisonto, imingxunya yokufaka, ii-T-slots kunye nee-positioning bosses ngqo emzimbeni wegranite ukuze kufakelwe ngaphandle komthungo kunye nezixhobo kunye noomatshini bokulinganisa.

Ukwenza ngokwezifiso akupheleli nje ekusikeni amatye abe ziimo ezahlukeneyo. Iqela lethu lobunjineli liza kuvavanya ubunzima bezinto zokusebenza, ukusasazwa komthwalo, imeko yokungcangcazela kunye nendawo yokufakela ngaphambi kokuba limisele ubukhulu bepleyiti efanelekileyo kunye noyilo lwesakhiwo. Oku kuthintela ukugoba kokuguquguquka phantsi komthwalo kwaye kuqinisekisa ukuba umgangatho wokuthe tyaba uhlala uzinzile emva kokusetyenziswa ixesha elide. Ipleyiti nganye eyenzelwe wena isebenzisa igranite emnyama enoxinano oluphezulu kwi-3100kg/m³, ilahla imabula enoxinano oluphantsi enokuguquguquka ngokulula.

Iimveliso ezenziwe ngokwezifiso zihlala zijongene nemingcipheko ephezulu yokuchaneka kuba iodolo nganye ineeparameters ezizodwa. I-ZHHIMG iphatha iipleyiti zegranite ezenziwe ngokwezifiso kwindawo yokusebenzela yobushushu obungaguqukiyo kunye nokufuma eyi-10,000 ㎡ exhotyiswe ngemisele engashukumiyo. Lonke inkqubo yokugaya kunye nokulepha yahlulwe kwi-external vibration kunye nokuguquguquka kobushushu. Iingcali eziphezulu zokulepha ezinamava angaphezu kweminyaka engama-30 zenza ukugqiba ngesandla ukuze zifikelele kwi-nano-level flatness.

Zonke iipleyiti ezigqityiweyo ziqinisekiswa ngezixhobo zobungcali zemetrology kuquka izalathi zeGerman Mahr kunye neBritish Renishaw laser interferometer. Iingxelo zokulinganisa zinokulandelwa ukuya kumaziko esizwe emetrology. Iimveliso ziyahambelana nemigangatho ye-DIN, ASME, JIS kunye ne-GB. Inkqubo yethu epheleleyo yesatifikethi se-ISO kunye ne-CE kunye namalungelo epropathi yengqondo yehlabathi aqinisekisa ukuba iipleyiti ezenzelwe wena ziyahlangabezana neemfuno zomgangatho wabathengi behlabathi.                                                                 

Iipleyiti zegranite ezenzelwe wena zisasazwa ngokubanzi kwizikhululo ezahlukeneyo zokuhlola. Ukuhlolwa kwecandelo le-semiconductor, iipleyiti ezincinci ezisicaba ezinemingxuma echanekileyo esetyenzisiweyo ukufaka izixhobo zokubona i-optical. Ukulinganisa iinxalenye zemoto kunye ne-aerospace, iiplatifomu zegranite ezinkulu ezinobunzima obukhulu zixhasa ukuskena ngokupheleleyo kwezinto ezinkulu zokusebenza. Kumagumbi e-metrology elebhu, sinikezela ngeepleyiti zesalathiso ezisicaba kakhulu zokulinganisa iigeyiji ezahlukeneyo rhoqo. Kwizikhululo zokuhlola eziphathwayo kwindawo, iipleyiti ezenziwe ngokwezifiso ezikhaphukhaphu ziyafumaneka.

Xa kuthelekiswa nokuthenga iipleyiti ezisemgangathweni uze uzitshintshe kwindawo, ukwenziwa ngokwezifiso kwangaphambili kwefektri kuthintela ukonakalisa isakhiwo sangaphakathi selitye ngexesha lokucubungula okwesibini, kukhusela ukuchaneka komphezulu wesalathiso kwaye kunciphisa kakhulu ixesha lokufakwa kwindawo kunye nexesha lokuqalisa.

Iipleyiti zomphezulu wegranite ezinobukhulu obuthile zisusa ukungalingani phakathi kwezixhobo zemetrology eziqhelekileyo kunye noyilo lweworkshop olulungiselelwe wena. Ngeendlela zobukhulu obuguquguqukayo, iimpawu zokufakelwa ezidibeneyo kunye nokuthe tyaba okuqinisekisiweyo kwinqanaba elincinci, zibonelela ngeendawo ezizinzileyo nezizinikeleyo zokubhekisa kwizikhululo ezahlukeneyo zokuhlola.

Emva kokuzibophelela kwethu kokuthi “Akukho kukopa, Akukho kufihlwa, Akukho kulahlekiswa”, i-ZHHIMG ibonelela ngezisombululo zegranite ezenziwe ngokwezifiso ezisisigxina, ukusuka kuphononongo lokuzoba, ukukhethwa kwezinto eziluhlaza, umatshini wokugaya i-CNC, ukulepha ngesandla ukuya ekulinganisweni kokugqibela. Silandela umgaqo-nkqubo womgangatho “Ishishini lokuchaneka alinakuba nzima kakhulu”, sixhasa abavelisi behlabathi lonke ukuba bakhe iindawo zokusebenzela zokuhlola ngokuchanekileyo ezisebenzayo nezithembekileyo.