Kwihlabathi lokwenziwa kokuchaneka okuphezulu, iqonga legranite lolona phawu lokugqibela. Nangona kunjalo, abaninzi abangaphandle kweshishini bacinga ukuba ukugqiba okungenasiphako kunye ne-sub-micron flatness ephunyeziweyo kula macandelo makhulu sisiphumo somatshini ozenzekelayo, wobugcisa obuphezulu. Inyani, njengoko siyiqhelanisa kwi-ZHONGHUI Group (ZHHIMG®), ngumdibaniso ophucukileyo wezihlunu zeshishini kunye nobugcisa bomntu obungenakubuyiselwa.
Ukuqonda iinkqubo ezahlukeneyo zokugqiba-kunye nokwazi ixesha lokuzisebenzisa-kubalulekile ukuhlangabezana neemfuno ezichanekileyo ezichanekileyo zamacandelo afana ne-semiconductor lithography, i-metrology ephezulu, kunye nendibano ye-aerospace ephezulu.
Uhambo olunezigaba ezininzi ukuya kwiNgcaciso
Ukuveliswa kweqonga lokuchaneka kwegranite akuyona inkqubo enye; lulandelelwano oluchongwe ngononophelo lwezigaba zokususa izinto. Inqanaba ngalinye lenzelwe ukunciphisa ngokucwangcisiweyo impazamo yejometri kunye noburhabaxa bomphezulu ngelixa unciphisa uxinzelelo lwangaphakathi lwezinto.
Uhambo luqala emva kokuba ilitye legranite elikrwada lisikwe laqikelelwa ubukhulu. Esi sigaba sokuqala sixhomekeke kumatshini onzima ukususa ubuninzi bezinto eziphathekayo. Sisebenzisa i-gantry enkulu okanye i-gantry-style ye-CNC yoomatshini kunye namavili okusila afakwe ngedayimane ukuze alulaze izinto eziphathekayo kukunyamezela. Eli linyathelo elibalulekileyo lokususwa kwezinto ezisebenzayo kunye nokuseka ijometri yokuqala. Okubaluleke kakhulu, inkqubo isoloko isenziwa imanzi. Oku kunciphisa ubushushu obuveliswa kukukhuhlana, kuthintele ukugqwetheka kobushushu obunokuthi buveze uxinzelelo lwangaphakathi kwaye bubeke esichengeni uzinzo lwexesha elide lwecandelo.
Ukuqhwatywa kwezandla: Umda wokuGqibela wokuFileka
Nje ukuba inkqubo yoomatshini ithathe umphezulu kangangoko inokuhamba, ukusukelwa kwe-micron kunye ne-sub-micron ngokuchanekileyo iqala. Kulapho ubuchule bomntu buhlala bungenakuxoxisana ngokupheleleyo kumaqonga aphezulu.
Eli nqanaba lokugqibela, elaziwa ngokuba yi-lapping, lisebenzisa i-abrasive slurry yasimahla-hayi ivili lokusila elisisigxina. Icandelo lisebenza ngokuchasene nepleyiti enkulu, ethe tyaba yereferensi, ebangela ukuba amasuntswana abrasive aqengqeleke kwaye atyibilike, asuse ubungakanani bemizuzu yezinto. Oku kuphumeza umgangatho ophezulu wokugudiswa kunye nokuhambelana kwejometri.
Amagqala ethu ochwephesha, amaninzi aneminyaka engaphezu kwamashumi amathathu amava akhethekileyo, ayawenza lo msebenzi. Ziyinto yomntu evala i-loop yokuvelisa. Ngokungafaniyo nokusila kwe-CNC, eyona nto ikukuphinda kuveliswe okumileyo kokuchaneka komatshini, ukuqhotsa ngesandla yinkqubo eguqukayo, evaliweyo. Iingcibi zethu zihlala zimisa ukuze zihlole umsebenzi usebenzisa i-laser interferometers kunye namanqanaba e-elektroniki. Ngokusekelwe kule datha yexesha langempela, benza uhlengahlengiso lwe-hyper-localized, begaya kuphela iindawo eziphezulu kunye noxinzelelo oluchanekileyo, olulula. Obu buchule bokulungisa ngokuqhubekayo kunye nokucokisa umphezulu yinto ehambisa ukunyamezela komgangatho wehlabathi ofunekayo kwi-DIN 876 iBanga le-00 okanye ngaphezulu.
Ngaphaya koko, ukuqengqeleka ngesandla kusebenzisa uxinzelelo olusezantsi kunye nobushushu obuncinci, kuvumela uxinzelelo lwendalo lwejoloji ngaphakathi kwegranite ukuba lukhulule ngokwemvelo ngaphandle kokwazisa uxinzelelo olutsha lomatshini. Oku kuqinisekisa ukuba iqonga ligcina ukuchaneka kwalo amashumi eminyaka.
Ukukhetha iNdlela eLungileyo yoLungiso lwakho
Xa ugunyazisa icandelo le-granite yesiko-njengesiseko esichanekileyo kwi-Coordinate Measuring Machine (CMM) okanye isiteji esithwala umoya-ukukhetha indlela yokugqiba efanelekileyo iyona nto ibalulekileyo kwaye ixhomekeke ngokuthe ngqo kunyamezelo olufunekayo.
Kwiimfuno ezisemgangathweni okanye usetyenziso olurhabaxa, ukugaya umphezulu we-CNC ngokuqhelekileyo kwanele. Nangona kunjalo, kwizicelo ezifuna uzinzo lwenqanaba le-micron (njengepleyiti yokuhlola indawo esemgangathweni) sifudukela kwisiqingatha sokugaya okulandelwa kukurhabula ngesandla.
Ukusetyenziswa kwe-ultra-precision-ezifana ne-semiconductor lithography platforms kunye ne-CMM master bases-indleko kunye nexesha lokutshala imali kwi-multi-step hand lapping ifanelekile ngokupheleleyo. Yeyona ndlela yodwa ekwaziyo ukuqinisekisa ukuPhinda ukuFunda ukuChaneka (uvavanyo lokwenyani lokufana kuwo wonke umphezulu) kwinqanaba le-sub-micron.
E-ZHHIMG®, siyenza injineli inkqubo ukuhlangabezana neenkcukacha zakho. Ukuba isicelo sakho sifuna inqwelomoya yesalathiso echasa ukukhukuliseka kokusingqongileyo kwaye isebenze ngokungenasiphako phantsi kwemithwalo enamandla kakhulu, umxube womsebenzi womatshini onzima kunye nokuzinikela kobugcisa bomntu kuphela kokhetho olusebenzayo. Sidibanisa inkqubo yokusila ngokuthe ngqo kwinkqubo yethu engqongqo yolawulo lomgangatho we-ISO ukuqinisekisa ukulandeleka kunye negunya elipheleleyo kwimveliso yokugqibela.
Ixesha lokuposa: Oct-17-2025