Ngaphakathi kwiWorkshop eLawulwa yiMozulu yeZHHIMG: Indlela eNgqinisiseka ngayo iNanometer-Level

Nabani na unokuthi “ubuchule be-nanometer” kwiphepha leenkcazo. Zimbalwa kakhulu iinkampani ezinokukubonisa igumbi apho olu buchule lwenziwa khona. Kwi-ZHHIMG®, i-workshop ngokwayo yenzelwe ngobuchule obufanayo neemveliso ezivela kuyo — kuba kweli shishini, isakhiwo siyinxalenye yesixhobo.

Ukuba uhlola umthengisi wegranite kwaye uzibuza ukuba yintoni eyahlula umenzi wokwenyani wobunono kwivenkile egaya nje ilitye elisikiweyo ize ithi yenziwe, yindawo yokusebenzela apho ufumana khona ulwazi.

Igumbi Elakhelwe Ukuba Lingashukumi

Ukulinganisa ngokuchanekileyo kuyaphila okanye kuyafa xa uzinzo luzinzile, kwaye uzinzo luqala kumgangatho. Indawo yethu yokusebenzela elawulwa yimozulu igubungela i-10,000m², kwaye umgangatho ongaphantsi kwayo awukho ngekhonkrithi eqhelekileyo yefektri - yikhonkrithi eqinileyo kakhulu, ubukhulu obungaphantsi kwe-1,000mm, eyenzelwe ngokukodwa ukumelana nokuphambuka phantsi kwemithwalo enzima yegranite kwaye ihlale ingasebenzi kakuhle kwiminyaka emininzi yokusetyenziswa.

Kumda we-workshop, sinqumle imisele yokulwa nokungcangcazela — ububanzi obuyi-500mm kunye nobunzulu obuyi-2,000mm — sisusa ngokwasemzimbeni indawo echanekileyo kwimithombo yangaphandle yokungcangcazela efana nokuhamba ngeenyawo, ii-forklift, okanye oomatshini abakufutshane. Yinto uninzi lwabatyeleli abangazange bacinge ukuyibuza, kwaye ibaluleke kakhulu xa uzama ukugcina umphezulu uthe tyaba ngaphakathi kweenanometers ezingamakhulu ambalwa.

Ngaphezulu, neekhreyini ziyinxalenye yoyilo. Sisebenzisa iikhreyini ezithuleyo eziphezu komhlaba kulo lonke indawo elawulwa yimozulu ngokukodwa kuba iikhreyini eziqhelekileyo zizisa ingxolo yoomatshini kunye nokungcangcazela okuncinci — kanye le nto ungayifuniyo ukuba ivuthe ngaphezulu kwepleyiti yomphezulu wegranite phakathi kokuhlolwa.

Ulawulo lweMozulu olungelulo nje iThuthuzelo

“Ubushushu kunye nokufuma okulawulwayo” kuvakala ngathi libinzana lokuthengisa ude uqonde ukuba kwenzeka ntoni ngaphandle kwayo. I-granite izinzile ngokwemilinganiselo, kodwa akukho nto ikhuselekileyo ngokupheleleyo ekukhuleni kobushushu - kwaye ngokwee-tolerances ezisebenza kulo eli shishini, nokuba zii-ambient swings ezincinci zinokubonakala njengempazamo yokulinganisa. I-workshop yethu igcina imeko-bume yobushushu kunye nokufuma efanayo unyaka wonke, oko kuthetha ukuba inxalenye elinganiswe ngoMvulo kusasa iziphatha ngendlela efanayo naleyo yayisebenza ngayo ngoLwesihlanu emva kwemini.

Sikwakhe negumbi elicocekileyo elilawulwa ngamaqondo obushushu kunye nokufuma, eliyilwe ngokwemigangatho yegumbi lokucoca le-semiconductor, elisetyenziselwa ngokukodwa ukuhlanganiswa kwezixhobo zegranite. Kulapho ukwakheka okubuthathaka kwenzeka khona - kude nothuli, iinxalenye eziphuma emoyeni, kunye nokuguquguquka kwemihla ngemihla komgangatho wemveliso ngokubanzi.

Oomatshini Abasemva Kokugqiba

Igumbi elizinzileyo likunceda ufikelele kwinqanaba elithile ngaphandle kwezixhobo ezifanelekileyo ngaphakathi kulo. Amandla ethu okusila agxile kwiimashini ezine ezinkulu zokusila zaseTaiwan Nante, nganye imele utyalo-mali olungaphezulu kwe-$500,000 USD, ezikwaziyo ukusila iiplatifomu zesinyithi kunye nezingengozesinyithi ukuya kuthi ga kwi-6,000mm ubude.

Kunye nee-grinders, ii-overhead cranes zethu kunye neziko loomatshini be-CNC zilinganiswe ukuba zikwazi ukuphatha izinto zokusebenza ezizii-100 tons, ezinomthamo womatshini wokwenza iindawo ezinkulu njenge-20m ubude, i-4,000mm ububanzi, kunye ne-1,000mm ubukhulu - isikali esincinci abavelisi be-granite naphi na abanokulingana naso.

Okwangoku sisebenzisa imigca emine yemveliso eyenzelwe thinaumatshini wegranite ochanekileyoiibhedi, apho imveliso yenyanga ifikelela kwiiseti ezingama-20,000 zeebhedi zegranite ezichanekileyo zeklasi ye-5,000mm - imveliso leyo, xa idibene nomthamo wethu weetoni, isibeka phakathi kwabavelisi begranite abakhawulezayo nabavelisa ubuninzi obuphezulu naphi na emhlabeni.

Ukuphoswa kweeminerali

Izixhobo Zokulinganisa Ezifana Negumbi

Akukho nanye kwezi zinto ibalulekileyo ngaphandle kwezixhobo ezikwaziyo ukuyiqinisekisa. Izixhobo zethu zemetrology ziquka izalathisi zedial zeGerman Mahr (isisombululo se-0.5μm), izalathisi zedial zeMitutoyo, ii-calipers zedijithali zeMitutoyo kunye nabavavanyi be-roughness, ii-inductive displacement sensors, amanqanaba e-elektroniki eSwiss WYLER, kunye nee-interferometers ze-laser ze-UK Renishaw - zonke ziphethe izatifikethi zokulinganisa ezikhutshwe yiJinan kunye neShandong Institutes of Metrology, ezinokulandeleka zibuyele kwimigangatho ye-metrology yesizwe.

Asizikhethanga ezi zixhobo ngengozi. Njengoko umsunguli wethu esitsho ngokucacileyo: ukuba awukwazi ukuzilinganisa, awunakuzenza. Iimveliso ezilungileyo ziqala ngokulinganisa okulungileyo, hayi ngenye indlela.

Kutheni Eli nqanaba Lotyalo-mali Libalulekile Kuwe

Kulungile ukubuza ukuba kutheni na oku kufanele kubaluleke kumthengi ovavanya isiseko segranite okanye ipleyiti yomphezulu. Impendulo enyanisekileyo yile: indawo yokusebenzela engenako ukwahlulwa kokungcangcazela, ulawulo lwemozulu, kunye neziseko zokulinganisa ezilinganisiweyo zisenokwenza inxalenye yegranite ebonakala ithe tyaba - kodwa "ibonakala ithe tyaba" kwaye "izinzile ngokulinganisela ukuya kunyamezelo lwe-nanometer, iqinisekisiwe kwaye iyalandeleka" ziimveliso ezimbini ezahlukeneyo kakhulu ezineelebheli enye.

Xa ukuchaneka kwesixhobo sakho kuxhomekeke kwigranite engaphantsi kwaso, igumbi elenziwe kulo igranite alikho phantsi komxholo. Lisiseko.

Imibuzo ebuzwa qho

Kutheni ubukhulu bomgangatho bubalulekile kwimveliso yegranite? Umgangatho obhityileyo okanye oqhelekileyo wefektri unokuguquguquka kancinci phantsi kobunzima begranite enkulu kunye noomatshini abanzima, nto leyo ebangela ukungcangcazela kunye nokuzola okubonakala kamva njengokuhamba okuthe tyaba. Umgangatho oqinisiweyo oyi-1,000mm uyamelana nokuphambuka.

Yintoni kanye kanye eyenziwa yimijelo yokulwa nokungcangcazela? Zihlukanisa ngokwasemzimbeni indawo yokusebenzela echanekileyo ukusuka ekungcangcazeleni okuthwalwa ngumhlaba ngaphandle komjelo womjelo - ukuhamba kwezithuthi, izixhobo ezikufutshane, kwanokuhamba ngeenyawo - ukuze ukuphazamiseka kwangaphandle kungangeni kwindawo yokugaya nokulinganisa.

Kutheni kusetyenziswe iikhreyini ezingathethiyo endaweni yeekhreyini ezisemgangathweni eziphezulu? Iikhreyini ezisemgangathweni zivelisa ukungcangcazela koomatshini kunye nengxolo ngexesha lokusebenza. Kwimeko apho kuthathwa khona imilinganiselo kwinqanaba le-sub-micron, loo ngcangcazelo inokubhaliswa njengengxolo yokulinganisa, ngoko ke iinkqubo zekhreyini ezingathethiyo zisetyenziswa ngokukodwa ukuyisusa.

Ngaba izixhobo zokulinganisa zeworkshop ziqinisekisiwe ngokuzimeleyo? Ewe — zonke izixhobo zokulinganisa zinezatifikethi zokulinganisa ezivela kwiJinan kunye neShandong Institutes of Metrology, ezinokulandeleka ngokwemigangatho yesizwe yemetrology.

Zibonele ngokwakho

Iinkcukacha ezikwiphepha zichaza inxalenye yebali kuphela. Ukuba uvavanya ababoneleli beprojekthi apho uzinzo lwesiseko kunye nokuthembeka komlinganiselo kubalulekile, siyavuya ukulungiselela uhambo lwesakhiwo — nge-intanethi okanye ngokobuqu — kwaye sikubonise indlela isiseko sakho segranite esiza kuveliswa ngayo, sigutyungelwe, kwaye siqinisekiswe ngayo.

Nxibelelana neqela lethu ukuze ucwangcise uhambo lwesakhiwo okanye ucele ingcebiso yobugcisa.


Ixesha leposi: Sep-16-2026