Ngaba Ungakha Ngokwenene Umatshini we-CNC oSebenza ngokuPhezulu usebenzisa i-DIY Epoxy Granite?

Kwiminyaka yakutshanje, intshukumo yabenzi ingqubane nomnqweno wemizi-mveliso. Abantu abathanda izinto zokuzonwabisa abasanelisekanga zii-trinkets zokuprinta ze-3D—bakha ii-desktop CNC mills ezikwaziyo ukwenza i-aluminium, i-bronze, kwanentsimbi eqinileyo. Kodwa njengoko amandla okusika esanda kwaye iimfuno zokuchaneka zikhula, umbuzo omnye uhlala uvela kwiiforam, iiworkshops, kunye namacandelo ezimvo ze-YouTube: Zeziphi izinto ezifanelekileyo zesiseko somatshini esiqinileyo, esingcangcazelayo esingayi kuchitha imali?

Ngena kwi-epoxy granite—izinto ezidityanisiweyo ezazikade zigcinelwe umgangatho wefektri kunye neelebhu zemetrology, ngoku zingena kwiimashini ezakhiwe kwigaraji ngeeprojekthi eziphawulwe ngokuthi “idiy epoxy granite cnc.” Xa ujonga okokuqala, kubonakala ngathi kulungile kakhulu ukuba kube yinyani: xuba ilitye elityumkileyo ne-resin, uligalele kwi-mold, kwaye jonga—unesiseko esinomswakama ophindwe kalishumi kunesinyithi esityhidiweyo kunye nobushushu obuphantse bungabikho. Kodwa ngaba kulula ngolo hlobo? Kwaye ngaba i-epoxy granite cnc router eyakhelwe ekhaya ingakhuphisana ngokwenene neemashini zorhwebo?

Apha e-ZHHIMG, besisebenza ngegranite yokwenziwa koomatshini kangangeminyaka engaphezu kweshumi—kungekuphela nje njengabavelisi, kodwa njengabafundisi-ntsapho, abasebenzisana nabo, kwaye ngamanye amaxesha, abantu abathandabuzayo. Siyabuxabisa ubuchule obungasemva koluntu lwe-DIY epoxy granite cnc. Kodwa sikwayazi ukuba impumelelo ixhomekeke kwiinkcukacha ezininzi zezifundo ezingajongwayo: ukuhlelwa kwe-aggregate, i-resin chemistry, iiprotokholi zokulungisa, kunye nesicwangciso sokulungisa emva kokulungisa. Yiyo loo nto senze umsebenzi wethu ukuvala umsantsa phakathi kwenzondelelo yabantu abathanda izinto kunye nokusebenza kwe-industrial-grade.

Okokuqala, masicacise amagama asetyenziswa ngabantu abaninzi. Oko abaninzi bakubiza ngokuba yi-“granite epoxy cnc” okanye “i-epoxy granite cnc router” yi-polymer-bound mineral casting—i-granite yokwenziwa yoomatshini eyenziwe yi-90–95% ye-mineral aggregate (edla ngokurisayikilishwa i-granite, i-basalt, okanye i-quartz) exhonywe kwi-epoxy matrix enamandla aphezulu. Ngokungafaniyo ne-granite slabs zendalo ezisetyenziswa kwiipleyiti zomphezulu, le nto yenziwe ukusuka emhlabeni ukuya phezulu ukuze igcine ulwakhiwo, ukudambisa ngaphakathi, kunye nokuguquguquka koyilo.

Ukutsala abantu abazenzela izinto zabo kuyabonakala. Isinyithi esibunjiweyo sifuna ukufikelela kwi-foundry, umatshini onzima, kunye nokukhuselwa ngumhlwa. Iifreyimu zentsimbi ziyaguquguquka xa zithwalwa. Umthi ufunxa umswakama kwaye ungcangcazela njengedrama. Kodwa yenziwe kakuhleisiseko se-epoxy graniteIyanyangeka xa ikwiqondo lobushushu begumbi, inobunzima obungaphantsi kwentsimbi, iyamelana nokugqwala kwe-coolant, kwaye—xa yenziwe ngendlela eyiyo—inika uzinzo olukhethekileyo kwii-spindle mounts, ii-linear rails, kunye neenkxaso ze-lead screw.

Kodwa ke “xa kwenziwe ngendlela eyiyo” libinzana elisetyenziswayo. Sibone ukwakhiwa kwe-DIY epoxy granite cnc okungenamsebenzi kungengenxa yokuba ingcamango inesiphene, kodwa ngenxa yokuba amanyathelo abalulekileyo aye ashiywa. Ukusebenzisa igrabile erhabaxa endaweni ye-graded fines kudala izithuba. Ukutsiba i-vacuum degassing kubamba amaqamza omoya awenza buthathaka isakhiwo. Ukugalela igaraji efumileyo kubangela i-amine blush kumphezulu, okuthintela ukunamathela ngokufanelekileyo kwe-inserts ezinemisonto. Kwaye mhlawumbi eyona nto ibalulekileyo—ukuzama ukugrumba okanye ukucofa i-epoxy granite ecociweyo ngaphandle kwezixhobo ezifanelekileyo kukhokelela ekuqhekekeni, ekuqhekekeni, okanye ekuwohlokeni kolungelelwaniso.

Kulapho ke ukuchwetheza i-epoxy granite kuba yindlela yayo yokwenza izinto.

Ngokungafaniyo nesinyithi, i-epoxy granite iyarhabaxa. Iidrill eziqhelekileyo ze-HSS zithambile ngemizuzwana. Kwanee-carbide bits ziyaguga ngokukhawuleza ukuba amazinga okutya kunye ne-coolant azilungiswanga. Kwi-ZHHIMG, sisebenzisa ii-end mills ezine-diamond-coated kunye ne-low-RPM, ii-spindles ezine-torque ephezulu xa silungisa i-epoxy granite ukuze sifumane ii-datums ezichanekileyo okanye iindawo zokufaka iirail. Kwabo bazenzela izinto zabo, sicebisa iidrill ze-carbide eziqinileyo ezinee-engile ze-rake ezincitshisiweyo, i-lubrication eninzi (nokuba yintsimbi eyomileyo), kunye ne-peck drill ukuze kukhutshwe ii-chips.

Kodwa nantsi ingcinga engcono: yila i-mold yakho ukuze izinto ezibalulekileyo zifakwe endaweni yazo. Faka izinto ezifakwe ngentsimbi engagqwaliyo, iibhloko zesitimela ezithe tyaba, okanye ii-cable glands ngexesha lokugalela. Sebenzisa ii-sacrifice cores eziprintiweyo ze-3D ukwenza ii-coolant channels zangaphakathi okanye ii-wiring tunnels. Oku kunciphisa ukusebenza emva kokulungiswa—kwaye kwandisa ukulungelelaniswa kwexesha elide.

ukuchwetheza ngocoselelo i-ceramic

Sisebenze nabenzi abaninzi abaphambili abasebenzise le ndlela. Omnye unjineli eJamani wakha umtshini we-granite epoxy cnc onezikhonkwane ze-THK rail kunye nomngxuma ophakathi we-spindle engenamabhrashi—zonke zenziwe nge-pour enye. Emva kokusebenzisa umphezulu okhanyayo kwiBridgeport yomhlobo wakhe, umatshini wakhe wafikelela kwi-±0.01 mm yokuphindaphinda kwiindawo ze-aluminium. “Izolile kunefreyimu yam endala yentsimbi,” wasixelela. “Kwaye ‘ayiculi’ xa ndisika izithuba ezipheleleyo.”

Iqaphela umdla okhulayo, i-ZHHIMG ngoku inikezela ngezixhobo ezimbini ngokukodwa kuluntu lwe-DIY kunye nolweevenkile ezincinci. Okokuqala, i-Epoxy Granite Starter Kit yethu ibandakanya umxube weeminerali osele uhlawulwe ngaphambili, i-epoxy resin elungisiweyo, imiyalelo yokuxuba, kunye nesikhokelo soyilo lwe-mold—eyenzelwe ukunyanga ubushushu begumbi kunye nomatshini olula. Okwesibini, iqela lethu lobuchwephesha libonelela ngengcebiso yasimahla malunga ne-geometry, ukuqinisa, kunye nokubeka i-insert kuye nabani na oceba ukwakha i-epoxy granite cnc router.

Asithengisi oomatshini abapheleleyo. Kodwa sikholelwa ukuba ukufikelela kwizixhobo zodidi lwemizi-mveliso akufuneki kupheleliswe kwiinkampani ezineebhajethi ezixabisa imali ezintandathu. Enyanisweni, ezinye zezona zixhobo zintsha zoomatshini begranite yokwenziwa zivela kubantu abanomdla wokutyhala imida kwiindawo zabo zokusebenzela zasekhaya.

Kakade ke, kukho imida.isiseko se-epoxy graniteayizukuhambelana nokuchaneka kobukhulu beqonga le-epoxy granite elisebenza ngobuchwephesha eliqinisekiswe yi-laser tracker. Uzinzo lobushushu luxhomekeke kakhulu ekukhetheni i-resin—i-epoxy engabizi kakhulu yehardware-evenkileni inokwanda kakhulu ngobushushu. Kwaye ukuthululwa okukhulu kufuna ulawulo lobushushu olucokisekileyo ukuze kuthintelwe ukuqhekeka kwe-exothermic.

Kodwa kwii-routers ze-CNC ezingaphantsi kwe-$2,000 ezijolise kwiziphumo zobungcali, i-epoxy granite iseyeyona ndlela ikrelekrele ekhoyo. Yiyo loo nto iinkampani ezifana neTormach kunye neHaas ziye zahlola ngokuzolileyo i-mineral casting kwiimodeli eziqalayo—kwaye kutheni intshukumo ye-DIY epoxy granite cnc iqhubeka ikhula.

Ngoko ke njengoko uzoba uyilo lwakho lomatshini olandelayo, zibuze: Ngaba ndiyakha isakhelo—okanye isiseko?

Ukuba ufuna i-spindle yakho ihlale ilungelelene, iziqwenga zakho zihlale zicocekile, kwaye umatshini wakho usebenze ungathethi kakhulu kangangeminyaka, impendulo isenokungabi kwisinyithi esingaphezulu, kodwa kwizinto ezidibeneyo ezikrelekrele. Apha kwi-ZHHIMG, siyazingca ngokuxhasa abathengi bemizi-mveliso kunye nabakhi abazimeleyo ekuphuculeni oko kunokwenzeka ngetekhnoloji ye-granite epoxy cnc.


Ixesha leposi: Disemba-31-2025