Kangangamashumi eminyaka, isinyithi esityhidiweyo besisoloko sisisiseko seziseko zezixhobo zoomatshini, iifreyimu zemetrology, kunye neendawo zokusebenza ezichanekileyo. Ubunzima bayo buyayithomalalisa intshukumo, ukuqina kwayo kuyamelana nokuphambuka, kwaye ubuchule bayo bokusebenza buvumela iijometri ezintsonkothileyo. Kodwa njengoko amashishini etyhalela phambili kwisantya esiphezulu se-spindle, ukunyamezelana okuqinileyo, kunye neendawo zemveliso ezicocekileyo, imida yesinyithi—ukwanda kobushushu, ukuchaneka kokugqwala, amaxesha amade okukhokela, kunye neendleko eziphezulu zamandla ekubumbeni—kuya kuba nzima ukungayinaki.
Faka enye indlela ezolileyo nekrelekrele: i-epoxy granite assembly, eyaziwa ngokuba yi-polymer composite okanye i-mineral casting. Kwi-ZHHIMG, sichithe iminyaka eli-12 edlulileyo siphucula obu buchwephesha—kungekhona nje endaweni yesinyithi, kodwa njengeqonga elingcono leenkqubo zokuchaneka kwesizukulwana esilandelayo. Ngenkonzo yethu yeCustom Mineral Casting, siyila kwaye sivelise izakhiwo ezidityanisiweyo ngokupheleleyo ezidibanisa ukudambisa, ukuzinza kobushushu, kunye nokusebenza okufakwe ngaphakathi ngeendlela ii-foundries zemveli ezingenakulingana nazo.
Ngoko ke yintoni kanye kanye i-epoxy granite? Nangona ibizwa njalo, ayinayo i-epoxy granite yendalo.iislabhu zegraniteEndaweni yoko, sisixhobo sokubumba esichanekileyo esenziwe nge-90% ye-mineral aggregate (ngesiqhelo i-quartz, i-basalt, okanye uthuli lwe-granite oluphinda lusetyenziswe) oludityaniswe kunye nenkqubo ye-epoxy resin esebenza kakuhle. Isiphumo sisihlanganisi esineempawu ezibalaseleyo: ukufuma kwangaphakathi ukuya kuthi ga kwi-10x enkulu kune-cast iron, ukwanda kobushushu obuphantse bungabikho xa kwenziwe kakuhle, kunye nokuzikhusela ngokupheleleyo kumhlwa, izinto ezipholisayo, kunye neekhemikhali ezininzi zoshishino.
Kodwa inzuzo yokwenyani ikwinkululeko yoyilo. Ngokungafaniyo nokufakwa kwesinyithi—okufuna ii-engile zokufaka, ubukhulu bodonga obufanayo, kunye nokufakelwa emva kwemishini yeempawu zokufakela—ukufakwa kwepolymer kusenza sikwazi ukufaka ii-linear rails, ii-coolant channels, ii-cable conduits, ii-motor mounts, kunye nee-sensor pockets ngqo kwisakhiwo ngexesha lokuthulula. Oku kususa amanyathelo okuhlanganisa, kunciphisa inani leenxalenye, kwaye kuphucula kakhulu uzinzo lokulungelelaniswa kwexesha elide.
Omnye umenzi waseYurophu weematshini zokulinganisa i-optical coordinate watshintshela kwi-ZHHIMG epoxy granite assembly kwisakhelo sabo sesiseko waza wabona ingxolo yokulinganisa ebangelwa kukungcangcazela ihla ngama-73%. “Ukuphindaphinda kwethu kuncitshiswe zii-micro-resonances kwisinyithi esityhidiweyo,” ucacise injineli yabo eyintloko. “Nge-mineral casting, loo maza ayafunxwa ngaphambi kokuba afike kwi-probe.”
Kwi-ZHHIMG, asiphathi iCustom Mineral Casting njengenkqubo yorhwebo. Yonke into equlunqwe yenzelwe ukusetyenziswa. Ngaba ufuna ukudambisa okuphezulu kwi-spindle yokusila ekhawulezayo? Siphucula ukusasazwa kobukhulu bezinto ezincinci kunye ne-resin viscosity ukuze sandise ukungqubana kwangaphakathi. Ngaba ufuna igesi ephuma kancinci kakhulu kwirobhothi yokuphatha i-semiconductor? Sisebenzisa iinkqubo ze-epoxy ezikhutshwe nge-vacuum-degassing, eziphantsi ze-VOC eziqinisekisiweyo kwiindawo zokucoca ze-ISO Class 5. Ngaba uceba ibhulorho ye-metrology ekufuneka ibambe ulungelelwaniso kwiiyure ezingama-24 zobushushu? Sifaka izizalisi ezikhula kancinci kunye neenkqubo zokunciphisa uxinzelelo.
Eli nqanaba lolawulo livela kwindlela yethu edityaniswe ngokuthe nkqo. Senza imixube yethu ye-resin, sifumane kwaye sihluze ii-aggregates zethu ukuya kutsho kwi-micron-level consistency, kwaye silungise iindawo phantsi kweeprofayili zobushushu kunye nokufuma ezilawulwayo. Emva kokulungiswa, yonke i-precision casting idlula kuvavanyo olunobukhulu nge-laser tracker okanye i-photogrammetry—ukuqinisekisa ukuba ii-dataum ezibalulekileyo zigcinwa kwi-±10 µm ngaphezulu kweemitha ezi-2, nokuba zikwi-3D geometries enzima.
Kwaye ngenxa yokuba i-epoxy granite iyaphilisa kubushushu begumbi, akukho xinzelelo lushiyekileyo oluvela ekuncipheni kokupholisa—isizathu esiqhelekileyo sokuhamba kwexesha elide kwi-metal castings. Isakhiwo osifakayo namhlanje sisakhiwo oza kuba naso kwiminyaka elishumi.
Mhlawumbi eyona nzuzo inomtsalane kukukhawuleza. Isiseko sesinyithi sendabuko sinokuthatha iiveki ezili-12-16 ukusuka ekwenzeni iipateni ukuya ekusetyenzisweni kokugqibela. Nge-polymer composite, i-ZHHIMG inika iiprototypes ezisebenzayo ngokupheleleyo kwiiveki ezi-3 nje kuphela kunye neeyunithi zemveliso kwi-5-6. Inkampani entsha ese-US eyenza i-lathe ye-CNC encinci yee-implants zamazinyo inciphisa ixesha layo lokuthengisa ngeenyanga ezine ngokutshintshela kwi-epoxy granite assembly yethu—ibavumela ukuba bafumane imvume ye-FDA phambi kwabakhuphisana nabo.
Ukonga iindleko kulandela ngokwendalo. Nangona iindleko zezinto eziluhlaza ngekhilogram nganye zinokuthelekiseka, ukususwa kwemisebenzi yesibini—ukunciphisa uxinzelelo, ukupeyinta, umatshini omkhulu—kunciphisa iindleko ezipheleleyo zokufika ngama-20–35% kwiimeko ezininzi. Yongeza ubunzima bokuthunyelwa obuphantsi (i-epoxy granite ilula nge-20% kune-cast iron) kwaye unciphise iimfuno zesiseko, kwaye imeko yeshishini iyacaca.
Ukuqinisekiswa koshishino kuyakhula. KwiNgxelo yeZixhobo zoMatshini zeHlabathi ka-2025, i-ZHHIMG ibekwe phakathi kwababoneleli abathathu abaphezulu kwihlabathi liphela kwiCustom Mineral Casting, ephawulwe "ngokuthembeka okumangalisayo kwejometri kunye nokukwazi ukuphindaphinda ngokukhawuleza." Kodwa okubaluleke ngakumbi kukuthembeka kwabathengi: ngaphezulu kwe-80% yeeprojekthi zethu zokwenziwa kwepolymer zikhokelela kwiiodolo eziphindaphindwayo okanye ukwandiswa kweqonga.
Sakhe yonke into ukusuka kwiifreyimu ze-CMM eziziitoni ezisi-8 ezineendawo ezidityanisiweyo zokuthwala umoya ukuya kwiindawo zokulinganisa eziphathwayo zeerobhothi zenkonzo yasentsimini. Omnye umthengisi weenqwelo-moya ngoku usebenzisa inkqubo yokuhlanganisa i-epoxy granite yemodyuli kwiiseli zabo zokuhlola iiblade ezizenzekelayo—iyunithi nganye ithunyelwa ilungelelaniswe kwangaphambili, ifuna kuphela ukubethelwa phantsi kunye namandla okudibanisa.
Ngoko ke njengoko uceba uyilo lwakho olulandelayo lomatshini okanye uphuculo lwe-metrology, zibuze: Ngaba ndithintelwe yimida yesinyithi—okanye ndinamandla ngamathuba e-composite?
Ukuba impendulo yakho ixhomekeke ekuyileni izinto ezintsha, uzinzo, kunye nesantya, kusenokuba lixesha lokuba uhlolisise ukuba yintoni enokwenziwa kukwenziwa kukwenziwa kwe-casting echanekileyo nge-polymer composite ephucukileyo. Kwi-ZHHIMG, asithululi nje i-epoxy granite—siyila ukusebenza kwayo kwi-particle nganye.
Ixesha leposi: Disemba-31-2025