Ubunjineli obugqwesileyo: Kutheni iGranite ichaza ikamva le-CMMs kunye neZigaba zokuHamba ngokuBalaseleyo

Kwicandelo lemveliso ephucukileyo, apho "i-micron" iyunithi eqhelekileyo kwaye "i-nanometer" ingumda omtsha, ukuthembeka kwesakhiwo seenkqubo zokulinganisa kunye nokuhamba akunakuxoxiswana ngako. Nokuba yi-Umatshini wokulinganisa oQokelelweyo (i-CMM)Ukuhlola iiblade ze-turbine ze-aerospace okanye ii-wafers zokubeka iPrecision Motion Stage kwi-semiconductor fab, ukusebenza kwenkqubo kuthintelwe kakhulu zizinto ezisisiseko sayo.

Apha eZHHIMG, sichithe amashumi eminyaka siphucula ubugcisa nesayensi yegranite yemizi-mveliso. Namhlanje, njengoko amashishini ehlabathi efuna imveliso ephezulu ngaphandle kokuphazamisa ukuchaneka, ukudityaniswa kweeGranite Air Bearings kunye neziseko ezizinzileyo kuye kwaba yeyona nto iphambili kubunjineli obukumgangatho wehlabathi.

Isiseko seMetrology: Isiseko seCMM Granite

A Umatshini wokulinganisa oQokelelweyo (i-CMM)yenzelwe ukubamba ijiyometri ebonakalayo yento ngokuchanekileyo okukhulu. Nangona kunjalo, izinzwa zomatshini zichanekile kuphela njengefreyimu ezifakwe kuyo.

Ngokwembali, isinyithi esibunjiweyo yayiyeyona nto ikhethwayo. Nangona kunjalo, njengoko i-metrology isuka kwilabhoratri ekhethekileyo yaya kumgangatho wevenkile, imida yesinyithi yabonakala. I-Granite yavela njengeyona ndlela ibalaseleyo ngenxa yezizathu ezininzi ezibalulekileyo:

  1. I-Thermal Inertia: I-Granite inomlinganiselo ophantsi kakhulu wokwandiswa kobushushu. Ngokungafaniyo ne-aluminium okanye intsimbi, ekhula kwaye inciphe kakhulu ngokutshintsha kobushushu okuncinci, i-granite ihlala izinzile ngokwemilinganiselo. Oku kubalulekile kwii-CMM ekufuneka zigcine ukulinganiswa ngexesha lokutshintsha kwexesha elide lemveliso.

  2. Ukudambisa Ukungcangcazela: Ulwakhiwo lwezimbiwa zendalo zegranite lubalasele kakhulu ekutsaleni ukungcangcazela okuphezulu. Kwimeko-bume yefektri apho oomatshini abanzima benza ukungcangcazela komgangatho rhoqo, isiseko segranite sisebenza njengesihluzo sendalo, siqinisekisa ukuba iprobe ihlala izinzile.

  3. Ukumelana Nokugqwala: Ngokungafaniyo nezinto zesinyithi, i-granite ayigqwali okanye ayivuthi. Ayifuni khemikhali zokugquma, ezinokuthi ngenye indlela zonakale kwaye zichaphazele ukuthamba komphezulu obhekisayo ngokuhamba kwexesha.

Intshukumo Eguqulayo: Iibheringi Zomoya zeGranite kunye neZigaba zokuHamba

Nangona isiseko esingashukumiyo sibonelela ngozinzo, iindawo ezishukumayo zeSigaba sokuHamba okuNgqongqo zifuna iseti eyahlukileyo yeempawu: ukungqubana okuphantsi, ukuphindaphindwa okuphezulu, kunye nokuthamba. Kulapho keUkuthwala Umoya weGranite(ekwaziwa ngokuba yi-aerostatic bearing) iyagqwesa.

Iibheringi zemveli zoomatshini zixhomekeke kwizinto eziqengqelekayo (iibhola okanye iirola) ezidala ukungqubana, ubushushu, kunye "nengxolo" kwiprofayili yentshukumo. Ngokwahlukileyo koko, ibheringi yomoya yegranite iphakamisa inqwelo ehambayo kwifilimu encinci yomoya oxinzelelweyo, ngesiqhelo ixabisa i-$5$ ukuya kwi-$10$ kuphela ubukhulu be-microns.

  • Ukungagugi: Ngenxa yokuba akukho kudibana ngokomzimba phakathi kwenqwelo kunye nesikhokelo segranite, akukho kugugiswa. Inqanaba eligcinwe ngokuchanekileyo liya kubonelela ngokuchaneka okufanayo kwinqanaba le-nanometer emva kweminyaka elishumi yokusetyenziswa njengoko kwakunjalo ngosuku lokuqala.

  • Isiphumo Sokuzicoca: Ukuphuma komoya rhoqo kwi-bearing kuthintela uthuli kunye nezinto ezingcolisayo ukuba zingahlali kumphezulu we-granite oqinisiweyo, obaluleke kakhulu kwiindawo ezicocekileyo.

  • Ukuthe Tye Okungalinganiyo: Ngokusebenzisa umqadi wegranite oqingqiweyo ngokuchanekileyo njengereyile yesikhokelo, iibheringi zomoya zinokwenza ukuhamba kube tye ngendlela iireyile zoomatshini ezingenako ukuyiphinda. Ifilimu yomoya "ikhupha" naziphi na iimpazamo zomphezulu ezincinci, nto leyo ebangela iprofayili yentshukumo ethambileyo kakhulu.

I-NDT Precision Granite

Ukudibanisa inkqubo: Indlela ye-ZHHIMG

Apha e-ZHHIMG, asiboneleli nje ngezinto zokwenza imveliso kuphela, kodwa sibonelela ngezisombululo ezidibeneyo zee-OEM ezifuna kakhulu kwihlabathi.Inqanaba lokuHamba ngokuLungileyoeyakhelwe phezu kwezinto zethu zegranite ngumsebenzi wobugcisa wokubambisana.

Sisebenzisa iintlobo ezithile ze-“Black Granite” ezaziwa ngomxholo wazo ophezulu we-quartz kunye noxinano. Inkqubo yethu yokuvelisa ibandakanya iindlela zokubopha ezizimeleyo ezifikelela kumanqanaba okuthamba adlula i-DIN 876 Grade 000. Xa eli nqanaba lokugqitywa komphezulu lidityaniswe ne-Granite Air Bearing, isiphumo siba yinkqubo yokuhamba ekwaziyo ukubeka i-sub-micron ngaphandle kokuphazamiseka kwesantya.

Ngaphaya koMlinganiselo: Izicelo ezahlukeneyo zoShishino

Utshintsho oluya kwiinkqubo ezisekwe kwi-granite lubonakala kumacandelo ahlukeneyo obuchwepheshe obuphezulu:

  • I-Semiconductor Lithography: Njengoko iimpawu ze-chip zincipha, izigaba ezishukumisa ii-wafers kufuneka zibe zithe tyaba kwaye zingabi nabushushu. I-Granite kuphela kwezinto ezihlangabezana nale migangatho ingqongqo ngelixa zihlala zingenamagnethi.

  • Umatshini weLaser Micro-machining: Iilaser ezinamandla aphezulu zifuna uzinzo olupheleleyo lokugxila. Iimpawu zokudambisa zesakhelo segranite ziqinisekisa ukuba intloko yelaser ayigungqi ngexesha lokutshintsha kwesikhokelo ngesantya esiphezulu.

  • Imifanekiso Yezonyango: Izixhobo ezinkulu zokuskena zisebenzisa izixhobo zegranite ukuqinisekisa ukuba i-gantry enzima ejikelezayo ihlala ihambelana ne-microns, ukuqinisekisa ukucaca kwemifanekiso yokuxilonga evelayo.

Isiphelo: Iqabane Elithuleyo kwiPrecision

Kwihlabathi lemveliso yanamhlanje ekhawulezayo, i-granite liqabane elingathethiyo elenza ukuba kube nokwenzeka ukuchaneka. Ukusuka kwitafile enkulu yoMshini wokulinganisa oHlanganisiweyo (i-CMM) wohlobo lwebhulorho ukuya kuhambo olukhawulezayo lombane we-aUkuthwala Umoya weGranitekwinqanaba, le nto yendalo ayinakuthathelwa indawo.

I-ZHHIMG iyaqhubeka nokukhokela eli shishini ngokudibanisa ubugcisa bendabuko kunye ne-metrology yanamhlanje. Njengoko sijonge kwikamva le-"Industry 4.0," indima ye-granite njengesiseko sokuchaneka ikhuselekile ngakumbi kunangaphambili.


Ixesha leposi: Jan-20-2026