Ukucutshungulwa kunye nokuleyishwa kweGranite Base Component: Isikhokelo soBugcisa soKwenziwa kweMveliso eNgcono

Kubathengi behlabathi abafuna izixhobo zesiseko segranite ezichanekileyo, ukuqonda indlela yokusebenza yobuchwephesha kubalulekile ukuqinisekisa umgangatho wemveliso kunye nokuhlangabezana neemfuno zesicelo. Njengomvelisi ochwephesha wezixhobo zegranite (ZHHIMG), sinamathela kwimigangatho yokucubungula engqongqo kunye neenkqubo zemveliso zesayensi ukubonelela abathengi ngeemveliso zesiseko segranite ezinokuthenjwa nezichanekileyo. Apha ngezantsi kukho intshayelelo eneenkcukacha kwinkqubo yokucubungula kunye nokudibanisa izixhobo zesiseko segranite, kunye nezinto ezibalulekileyo ekufuneka ziqwalaselwe.

1. Imfuneko yokuSebenza: Ukuxhomekeka kwiMizobo yoYilo

Ukucutshungulwa kwezixhobo zesiseko segranite ngumsebenzi owenziwe ngokwezifiso kakhulu kwaye ojolise ngokuchanekileyo, oxhomekeke ngokupheleleyo kwimizobo yoyilo eneenkcukacha zomthengi. Ngokungafaniyo nezixhobo ezilula ezinokuveliswa ngeeparameters ezisisiseko ezifana nomgama wemingxuma kunye nemilo, izixhobo zesiseko segranite ziquka iimfuno ezintsonkothileyo zesakhiwo (ezifana nemilo iyonke, inani, indawo, kunye nobukhulu bemingxuma, kunye nokuchaneka kokufanisa nezinye izixhobo). Ngaphandle komzobo woyilo olupheleleyo, akunakwenzeka ukuqinisekisa ukuhambelana phakathi kwemveliso yokugqibela kunye neemfuno zokwenyani zomthengi, kwaye nokuba ukuphambuka okuncinci kunokukhokelela ekungafakwani kwecandelo okanye ukusetyenziswa ngokuqhelekileyo. Ke ngoko, ngaphambi kokuba siqale imveliso, kufuneka siqinisekise umzobo woyilo olupheleleyo nomthengi ukuze sibeke isiseko esiqinileyo sokucutshungulwa okulandelayo.

2. Ukukhethwa kweeSlabs zeGranite: Ngokusekelwe kwiimfuno zoBuchule obuchanekileyo

Umgangatho wee-granite slabs umisela ngokuthe ngqo uzinzo oluchanekileyo kunye nobomi benkonzo yecandelo lokugqibela lesiseko. Sikhetha ii-slabs ngokungqongqo ngokwenqanaba lokuchaneka kwesiseko se-granite, siqinisekisa ukuba iipropati zomzimba (ezifana nobunzima, uxinano, uzinzo lobushushu, kunye nokumelana nokuguguleka) kwezinto ziyahlangabezana nemigangatho ehambelanayo.
  • Kwiziseko zegranite ezineemfuno ezingqongqo zokuchaneka (ezingaphezulu kwe-00 grade): Sisebenzisa igranite “Jinan Qing” ekumgangatho ophezulu. Olu hlobo lwegranite luneempawu ezibonakalayo ezintle kakhulu, kubandakanya uxinano oluphezulu (≥2.8g/cm³), ukufunxwa kwamanzi okuphantsi (≤0.1%), kunye nozinzo oluqinileyo lobushushu (i-coefficient encinci yokwandiswa kobushushu). Ingagcina ukuthe tyaba okuphezulu kunye nozinzo oluchanekileyo nakwiindawo zokusebenza ezinzima, nto leyo eyenza ukuba ibe yinto efanelekileyo kwiindawo zoomatshini ezichaneke kakhulu.
  • Kwizixhobo zegranite okanye iipleyiti zeplatifomu ezinenqanaba elichanekileyo le-0 grade: Sikhetha igranite ethi “Zhangqiu Hei”. Olu hlobo lwegranite lwenziwa eZhangqiu, eShandong, kwaye iimpawu zalo zomzimba (ezifana nokuqina, ukumelana nokuguguleka, kunye nokufana kwesakhiwo) zisondele kakhulu kwi “Jinan Qing”. Ayihlangabezani nje neemfuno ezichanekileyo zeemveliso ze-0 grade kodwa ikwanayo nexabiso eliphezulu lokusebenza, elinokunciphisa ngempumelelo iindleko zokuthenga zomthengi ngesiseko sokuqinisekisa umgangatho.

3. Inkqubo Yokucubungula Nokuncamathisela: Ukulandela Ngokungqongqo Iinkqubo Zenzululwazi

Ukucubungula kunye nokudibanisa izinto ezisisiseko segranite kubandakanya amakhonkco amaninzi, ngalinye lifuna ulawulo oluqinileyo ukuqinisekisa ukuchaneka kwemveliso yokugqibela. Inkqubo ethile yile ilandelayo:

3.1 Ukusika Okurhabaxa Nokugaya Okurhabaxa: Ukubeka Isiseko Sokuchaneka

Emva kokukhetha i-granite slab efanelekileyo, siqala sisebenzisa izixhobo zobungcali (ezifana nee-forklifts okanye ii-cranes) ukuhambisa i-slab kumatshini wokusika amatye ukuze kusikwe imilo iyonke. Inkqubo yokusika isebenzisa iteknoloji yokulawula amanani echanekileyo ukuqinisekisa ukuba impazamo yobukhulu be-slab ilawulwa ngaphakathi koluhlu oluncinci. Emva koko, i-slab esikiweyo idluliselwa kumatshini wokugaya we-CNC ukuze isikwe ngokurhabaxa. Ngenkqubo yokugaya ngokurhabaxa, umphezulu we-slab uqala ulungelelaniswe, kwaye ubunzulu becandelo bunokufikelela ngaphakathi kwe-0.002mm ngemitha yesikwere emva kolu qhagamshelo. Eli nyathelo libeka isiseko esihle sokusikwa okuncinci okulandelayo kwaye liqinisekisa ukuba ukucutshungulwa okulandelayo kunokwenziwa ngokutyibilikayo.

3.2 Ukubekwa Okungaguqukiyo Kwiworkshop Yobushushu Obuhlala Buhleli: Khulula Uxinzelelo Lwangaphakathi

Emva kokusila okurhabaxa, icandelo legranite alinakudluliselwa ngqo kwinkqubo yokusila okuncinci. Endaweni yoko, kufuneka libekwe kwindawo yokusebenzela yobushushu obungaguqukiyo usuku olu-1. Isizathu salo msebenzi kukuba ngexesha lenkqubo yokusila okurhabaxa kunye nokusila okurhabaxa, i-granite slab iya kuchaphazeleka ngamandla oomatshini kunye notshintsho lobushushu, okubangela uxinzelelo lwangaphakathi. Ukuba icandelo ligaywa ngokuthe ngqo ngaphandle kokukhulula uxinzelelo lwangaphakathi, uxinzelelo lwangaphakathi luya kukhululwa kancinci ngexesha lokusetyenziswa okulandelayo kwemveliso, okunokubangela ukuguqulwa kwecandelo kwaye konakalise ukuchaneka. I-workshop yobushushu obungaguqukiyo (uluhlu lolawulo lobushushu: 20±2℃, uluhlu lolawulo lomswakama: 45±5%) inokubonelela ngendawo ezinzileyo yokukhululwa koxinzelelo lwangaphakathi, ukuqinisekisa ukuba uxinzelelo lwangaphakathi lwecandelo lukhutshwe ngokupheleleyo kwaye uzinzo lwesakhiwo secandelo luyaphucuka.

3.3 Ukuleyipha ngesandla: Ukuphuculwa kancinci kancinci kokuchaneka komphezulu

Emva kokuba uxinzelelo lwangaphakathi lukhululwe ngokupheleleyo, icandelo legranite lingena kwinqanaba lokuleqa ngesandla, elilikhonkco eliphambili lokuphucula ukuchaneka komphezulu kunye nokuba tyaba kwecandelo. Inkqubo yokuleqa isebenzisa indlela yenyathelo ngenyathelo, kwaye iintlobo ezahlukeneyo kunye neenkcukacha zesanti yokuleqa zisetyenziswa ngokweemfuno zokuchaneka zokwenyani:
  • Okokuqala, ukugoba isanti erhabaxa: Sebenzisa isanti erhabaxa erhabaxa (efana ne-200#-400#) ukuze ulinganise umphezulu wenxalenye kwaye ususe iziphene zomphezulu ezishiywe kukugoba okurhabaxa.
  • Emva koko, ukuleqa isanti encinci: Faka isanti ethambileyo (efana ne-800#-1200#) endaweni yayo ukuze upholishe umphezulu wento, unciphise uburhabaxa bomphezulu kwaye uphucule ukugqitywa komphezulu.
  • Okokugqibela, ukulepha ngokuchanekileyo: Sebenzisa isanti yokulepha ecolekileyo kakhulu (efana ne-2000#-5000#) ukuze kusetyenzwe ngokuchanekileyo. Ngale nyathelo, ukuthamba komphezulu kunye nokuchaneka kwecandelo kunokufikelela kwinqanaba lokuchaneka elimiselweyo (elifana nebanga le-00 okanye ibanga le-0).
Ngexesha lenkqubo yokuleqa, umqhubi kufuneka alawule ngokungqongqo amandla okuleqa, isantya, kunye nexesha ukuqinisekisa ukufana kwesiphumo sokuleqa. Kwangaxeshanye, isanti yokuleqa kufuneka itshintshwe ngexesha elifanelekileyo. Ukusebenzisa uhlobo olufanayo lwesanti yokuleqa ixesha elide akuyi kuphumelela nje kuphela ekuphuculeni ukuchaneka kodwa kunokubangela imikrwelo kumphezulu wecandelo.

ukunakekelwa kwetafile yokulinganisa igranite

3.4 Ukuhlolwa koBume obuLungileyo: Ukuqinisekisa iMfanelo echanekileyo

Emva kokuba kugqityiwe ukulepha okucolekileyo, sisebenzisa inqanaba le-elektroniki elichanekileyo kakhulu ukuhlola ukuba icandelo lesiseko segranite lithe tyaba kangakanani. Inkqubo yokuhlola isebenzisa indlela eqhelekileyo yokulepha: inqanaba le-elektroniki libekwa phezu komphezulu wecandelo, kwaye idatha irekhodwa ngokulepha ecaleni kwendlela emiselweyo (njengezalathiso ezithe tye, ezithe nkqo, nezithe tyaba). Idatha erekhodiweyo iyahlalutywa kwaye ithelekiswe nomgangatho wenqanaba lokuchaneka. Ukuba ukuthe tyaba kuyahlangabezana nomgangatho, icandelo lingangena kwinkqubo elandelayo (ukubhola kunye nokuseta i-insert); ukuba ayihlangabezani nomgangatho, kuyimfuneko ukubuyela kwinqanaba lokulepha okucolekileyo ukuze kucutshungulwe kwakhona de kube ukuchaneka kuyafaneleka. Inqanaba le-elektroniki esilisebenzisayo linomlinganiselo ochanekileyo ukuya kuthi ga kwi-0.001mm/m, onokubona ngokuchanekileyo ukuba icandelo lithe tyaba kangakanani kwaye uqinisekise ukuba imveliso iyahlangabezana neemfuno zomthengi zokuchaneka.

3.5 Ukubhola kunye nokuseta i-Insert: Ulawulo oluQondileyo lokuChaneka kweSimo seHole

Ukubhola kunye nokuseta i-insert ziikhonkco zokugqibela eziphambili ekucutshungulweni kwezinto ezisisiseko se-granite, kwaye ukuchaneka kwendawo yemingxunya kunye nomgangatho wokuseta i-insert kuchaphazela ngokuthe ngqo ukufakwa kunye nokusetyenziswa kwe-insert.
  • Inkqubo yokugrumba: Sisebenzisa oomatshini bokugrumba abalawula amanani ngokuchanekile xa kugrunjwa. Ngaphambi kokugrumba, indawo yomngxuma ibekwa ngokuchanekileyo ngokwemizobo yoyilo, kwaye iiparameter zokugrumba (ezifana nesantya sokugrumba kunye nesantya sokutya) zimiselwa ngokwesikhuni segranite. Ngexesha lenkqubo yokugrumba, sisebenzisa amanzi okupholisa ukupholisa iqhekeza lokugrumba kunye necandelo ukuthintela iqhekeza lokugrumba ukuba lingatshisi kakhulu kwaye lonakalise iqhekeza, kunye nokunciphisa ukuqhekeka okujikeleze umngxuma.
  • Inkqubo yokuseta ukufakelwa: Emva kokubhoboza, kuyimfuneko ukucoca nokulinganisa ingaphakathi lomngxuma kuqala (susa inkunkuma kunye neziqwenga emngxunyeni ukuqinisekisa ukuba udonga lomngxuma luthambile). Emva koko, ukufakelwa kwesinyithi (okudla ngokwenziwa ngentsimbi enamandla okanye intsimbi engatyiwayo) kuyafakwa emngxunyeni. Ukulingana phakathi kokufakwa nomngxuma kufuneka kuqine, kwaye umphezulu wokufakwa kufuneka uhlanjululwe nomphezulu wecandelo ukuqinisekisa ukuba ukufakelwa kunokuthwala umthwalo kwaye kuthintele ukuchaphazela ukufakwa kwezinye izixhobo.
Kufuneka kuqatshelwe ukuba inkqubo yokumba izinto ezisisiseko segranite ineemfuno eziphezulu zokuchaneka. Kwanempazamo encinci (njengokujika kwendawo yomngxuma eyi-0.1mm) inokukhokelela ekubeni inxalenye ingaphumeleli ukusetyenziswa ngokuqhelekileyo, kwaye inxalenye eyonakeleyo inokulahlwa kuphela, kwaye kufuneka kukhethwe i-granite slab entsha ukuze isetyenzwe kwakhona. Ke ngoko, ngexesha lenkqubo yokumba, simisele amakhonkco amaninzi okuhlola ukuqinisekisa ukuchaneka kwendawo yomngxuma.

4. Kutheni Ukhetha i-ZHHIMG kwi-Granite Base Component Processing?

  • Iqela leeNgcali zoBugcisa: Sineqela leenjineli ezinamava kunye neengcali eziqhelene neempawu zezinto ezahlukeneyo zegranite kunye netekhnoloji yokucubungula izinto ezichanekileyo, kwaye zinokubonelela ngenkxaso yobuchwephesha kunye nezisombululo ngokweemfuno zomthengi.
  • Izixhobo Zokucubungula Eziphambili: Sixhotyiswe ngezixhobo ezipheleleyo zokucubungula eziphucukileyo, kuquka oomatshini bokusika be-CNC, oomatshini bokugaya be-CNC, amanqanaba e-elektroniki achanekileyo, kunye noomatshini bokugrumba be-CNC, abanokuqinisekisa ukuchaneka nokusebenza kakuhle kokucubungula.
  • Inkqubo yoLawulo loMgangatho oQondileyo: Ukususela ekukhethweni kwee-slabs ukuya ekuhlolweni kokugqibela kwemveliso, simisele inkqubo yokulawula umgangatho oqindileyo, kwaye ikhonkco ngalinye lijongwa ngumntu ozinikeleyo ukuqinisekisa ukuba umgangatho wemveliso nganye uyahlangabezana nomgangatho.
  • Inkonzo Elungiselelwe Ngokwezifiso: Singabonelela ngeenkonzo zokucubungula ezenzelwe ngokweemfuno zoyilo lomthengi kunye neenkcukacha ezichanekileyo, kwaye silungise inkqubo yokucubungula ngendlela eguquguqukayo ukuze ihlangabezane neemfuno ezahlukeneyo zabathengi.
Ukuba unesidingo sezinto ezisisiseko segranite kwaye ufuna umenzi oqeqeshiweyo ukuba anikezele ngeenkonzo zokucubungula, nceda uzive ukhululekile ukunxibelelana nathi. Siza kukunika ulwazi oluneenkcukacha ngemveliso, izisombululo zobugcisa, kunye neenkonzo zekowuteshini, kwaye sisebenzisane nawe ukwenza izinto ezisemgangathweni ophezulu nezichanekileyo zegranite.

Ixesha lokuthumela: Agasti-24-2025