Kwintsimi yomatshini ochanekileyo kunye nezixhobo zokulinganisa, xa icandelo elilodwa le-granite lihluleka ukuhlangabezana neemfuno zezakhiwo ezinkulu okanye eziyinkimbinkimbi, iteknoloji ye-splicing iye yaba yindlela ephambili yokudala i-ultra-size components. Umceli mngeni ophambili apha kukufumana unxibelelwano olungenamthungo ngelixa uqinisekisa ukuchaneka okupheleleyo. Akuyimfuneko kuphela ukuphelisa impembelelo ye-splicing seams kwi-structural stability kodwa kunye nokulawula impazamo yokudibanisa phakathi koluhlu lwe-micron, ukwenzela ukuba kuhlangatyezwane neemfuno ezingqongqo zezixhobo ze-flatness kunye ne-perpendicularity yesiseko.
1. Ukuchaneka kokuCwangciswa kweMigangatho yeSplicing: Isiseko soQhagamshelwano olungenamthungo
Uxhulumaniso olungenamthungo lwamacandelo e-granite luqala ngokuphezulu - ukuchaneka kwe-machining ye-splicing surfaces. Okokuqala, iindawo ezidibanisayo ziphantsi kokugaya i-plane. Imijikelo emininzi yokusila iqhutywa kusetyenziswa amavili okugaya idayimane, anokulawula uburhabaxa bomphezulu ngaphakathi kweRa0.02μm kunye nempazamo yokucaba ingabi ngaphezu kwe-3μm/m.
Kumacandelo e-rectangular spliced, i-interferometer ye-laser isetyenziselwa ukulinganisa i-perpendicularity ye-splicing surfaces, ukuqinisekisa ukuba impazamo ye-angle yeendawo ezikufutshane ingaphantsi kwe-5 arcseconds. Inyathelo elibaluleke kakhulu yinkqubo "yokugaya ehambelanayo" yeendawo zokuqhawula: amacandelo amabini e-granite azakudityaniswa adityaniswe ngobuso - ukuya - ubuso, kunye namanqaku e-convex kumphezulu asuswe ngokungqubuzana okufanayo ukwenza i-micro-level complementary and consisting structure. Esi "sibuko - njengokudibanisa" sinokwenza indawo yokudibanisa i-splicing surfaces ifikelele ngaphezu kwe-95%, ibeka isiseko soqhagamshelwano olufanayo lokuzaliswa okulandelayo kwe-adhesives.
2. Ukukhetha okuncamathelayo kunye neNkqubo yeSicelo: ISitshixo sokuQhagamshela amandla
Ukukhethwa kwe-adhesives kunye nenkqubo yesicelo sabo kuchaphazela ngokuthe ngqo amandla okudibanisa kunye nokuzinza kwexesha elide lamacandelo e-granite adibeneyo. I-Industrial - grade epoxy resin adhesive lukhetho oluqhelekileyo kwishishini. Emva kokuxuba kunye ne-ejenti yokunyanga kwinqanaba elithile, lifakwe kwindawo yokucoca ukususa ama-bubbles emoyeni. Eli nyathelo libalulekile kuba amaqamza amancinci kwi-colloid aya kwenza amanqaku oxinzelelo emva kokunyanga, anokonakalisa uzinzo lwesakhiwo.
Xa usebenzisa i-adhesive, "indlela yokugqoka i-doctor blade" yamkelwa ukulawula ubuninzi be-adhesive layer phakathi kwe-0.05mm kunye ne-0.1mm. Ukuba umaleko utyebile kakhulu, kuya kukhokelela ekuncipheni kokunyanga ngokugqithisileyo; ukuba incinci kakhulu, ayikwazi ukuzalisa i-micro - izikhewu kwiindawo ezidibanisayo. Kwi-high-precision splicing, i-quartz powder ene-coefficient yokwandisa i-thermal kufuphi ne-granite inokongezwa kwi-adhesive layer. Oku kunciphisa ngokufanelekileyo uxinzelelo lwangaphakathi olubangelwa utshintsho lweqondo lokushisa, ukuqinisekisa ukuba amacandelo ahlala ezinzile kwiindawo ezahlukeneyo zokusebenza.
Inkqubo yokuphilisa ithatha inyathelo - ngenyathelo lokufudumeza indlela: okokuqala, amacandelo abekwe kwindawo ye-25 ℃ kwiiyure ezi-2, ngoko ubushushu bonyuswa ukuya kuma-60 ℃ ngesantya se-5 ℃ ngeyure, kwaye emva kweeyure ezi-4 zokugcinwa kobushushu, zivunyelwe ukupholisa ngokwemvelo. Le ndlela yokucotha inceda ekunciphiseni ukuqokelelana koxinzelelo lwangaphakathi.
3. Ukuma kunye neNkqubo yokuCalibration: Undoqo woQinisekiso oluchanekileyo
Ukuqinisekisa ukuchaneka okupheleleyo kwamacandelo e-granite adityanisiweyo, ukubekwa kwendawo kunye nenkqubo yokulinganisa kubaluleke kakhulu. Ngexesha lokudibanisa, "indlela yokubekwa kwamanqaku amathathu" isetyenzisiweyo: imingxuma emithathu ephezulu - echanekileyo yokubeka i-pin ibekwe kumda we-splicing surface, kunye nezikhonkwane zokubeka i-ceramic zisetyenziselwa ukubeka indawo yokuqala, enokulawula impazamo yokumisa ngaphakathi kwe-0.01mm.
Emva koko, i-laser tracker isetyenziselwa ukubeka iliso kwi-flatness iyonke yamacandelo adibeneyo ngexesha lokwenyani. IiJacks zisetyenziselwa ukulinganisa - lungisa ubude bamacandelo de impazamo ye-flatness ibe ngaphantsi kwe-0.005mm / m. Kwi-ultra-long components (ezifana neziseko zesikhokelo ngaphezu kweemitha ezi-5), ukulinganisa okuthe tye kwenziwa kumacandelo. Indawo yokulinganisa isetyenzisiwe imitha nganye, kwaye isoftware yekhompyuter isetyenziselwa ukulingana negophe elithe tye, liqinisekisa ukuba ukutenxa kwecandelo lonke akudluli kwi-0.01mm.
Emva kokulinganisa, iinxalenye ezincedisayo zokuqinisa ezifana neentsimbi zensimbi ezingenasici okanye iibrakethi ze-angle zifakwe kwiindawo ezidibeneyo ukuze zikhusele ngakumbi ukufuduka kwesalamane seendawo zokuqhawula.
4. Uncedo loxinzelelo kunye noNyango lokuguga: Isiqinisekiso soZinzo lwexesha elide
Ukunciphisa uxinzelelo kunye nonyango lokwaluphala ngamakhonkco abalulekileyo okuphucula uzinzo lwexesha elide lwamalungu egranite adityanisiweyo. Emva kokudibanisa, amacandelo kufuneka athathe unyango lwendalo lokuguga. Zibekwe kwindawo yobushushu obuqhubekayo kunye nokufuma kangangeentsuku ezingama-30 ukuvumela uxinzelelo lwangaphakathi ukuba lukhutshwe kancinci.
Kwiimeko ezineemfuno ezingqongqo, itekhnoloji yokuguga ye-vibration ingasetyenziswa: isixhobo sokungcangcazela sisetyenziselwa ukusebenzisa i-low-frequency vibration ye-50 - 100Hz kumacandelo, ukukhawuleza ukuphumla koxinzelelo. Ixesha lonyango lixhomekeke kumgangatho wamacandelo, ngokuqhelekileyo i-2 - 4 iiyure. Emva konyango lokuguga, ukuchaneka ngokubanzi kwamacandelo kufuneka kuhlolwe kwakhona. Ukuba ukutenxa kudlula ixabiso elivumelekileyo, ukugaya ngokuchanekileyo kusetyenziselwa ukulungiswa. Oku kuqinisekisa ukuba izinga lokuthomalalisa elichanekileyo lamalungu egranite adityanisiweyo alidluli kwi-0.002mm/m ngonyaka ngexesha lokusetyenziswa kwexesha elide.
Kutheni ukhetha i-ZHHIMG yeGranite Splicing Solutions?
Ngobu buchwepheshe bucwangcisiweyo bokudibanisa, izakhi ze-granite ze-ZHHIMG azikwazi nje ukunqumla umda wesayizi wentwana enye kodwa zikwazi ukugcina umgangatho ofanayo wokuchaneka njengamacandelo aqhutywe ngokudibeneyo. Kungakhathaliseki ukuba zikhulu - izixhobo ezichanekileyo ezichanekileyo, izixhobo zomatshini onzima, okanye iiplatifomu zokulinganisa ngokuchanekileyo, sinokubonelela ngezisombululo ezizinzile nezithembekileyo zecandelo.
Ukuba ujonge izinto eziphezulu - ezichanekileyo, ezinkulu - ezinkulu zegranite kwiiprojekthi zakho zoshishino, qhagamshelana ne-ZHHIMG namhlanje. Iqela lethu lobuchwephesha liza kukubonelela ngezisombululo ezilungiselelwe ukudibanisa kunye nenkxaso yezobuchwepheshe eneenkcukacha, kukunceda uphucule ukusebenza kunye nokuzinza kwezixhobo zakho.
Ixesha lokuposa: Aug-27-2025