Kwihlabathi lokwenziwa kwezinto ngendlela echanekileyo kakhulu, iqonga legranite lelona nqanaba liphezulu. Sekunjalo, abaninzi abangaphandle kweshishini bacinga ukuba ukugqitywa okugqibeleleyo kunye nokuthamba okuncinci okufumaneka kwezi zinto zinkulu ziziphumo zoomatshini obuzenzekelayo, obuphezulu. Inyani, njengoko siyisebenzisa kwiZHONGHUI Group (ZHHIMG®), ngumxube ophucukileyo wemisipha yemizi-mveliso kunye nobugcisa bomntu obungenakutshintshwa.
Ukuqonda iinkqubo ezahlukeneyo zokugqiba—nokwazi ukuba uzisebenzise nini—kubalulekile ekuhlangabezaneni neemfuno ezingqongqo zokuchaneka kwamacandelo afana ne-semiconductor lithography, i-high-end metrology, kunye ne-advanced assembly ye-aerospace.
Uhambo Olunezigaba Ezininzi Oluya Kuchaneka
Ukwenziwa kweqonga lokuchaneka kwegranite akuyonkqubo inye; lulandelelwano olucwangcisiweyo ngononophelo lwamanqanaba okususa izinto. Inqanaba ngalinye lenzelwe ukunciphisa ngokucwangcisiweyo iimpazamo zejometri kunye noburhabaxa bomphezulu ngelixa kunciphisa uxinzelelo lwangaphakathi lwezinto.
Uhambo luqala emva kokuba i-granite slab eluhlaza isikiwe yafikelela kubukhulu obuqikelelweyo. Eli nqanaba lokuqala lixhomekeke koomatshini abanzima ukususa uninzi lwezinto. Sisebenzisa oomatshini be-gantry abakhulu okanye be-gantry-style CNC abanamavili okugaya afakwe idayimani ukuze banciphise izinto ukuze zikwazi ukunyamezelana. Eli linyathelo elibalulekileyo lokususa izinto ngokufanelekileyo kunye nokumisela i-geometry yokuqala. Okubalulekileyo kukuba, inkqubo ihlala isenziwa imanzi. Oku kunciphisa ubushushu obuveliswa kukungqubana, kuthintela ukuphazamiseka kobushushu okunokungenisa uxinzelelo lwangaphakathi kunye nokubeka emngciphekweni uzinzo lwexesha elide lwecandelo.
Ukulepha Ngesandla: Umda Wokugqibela Wokuthamba
Nje ukuba inkqubo yoomatshini ifikelele kwinqanaba eliphezulu, ukuphishekela ukuchaneka kwe-micron kunye ne-sub-micron kuqala. Kulapho ubuchule bomntu buhlala bungenakuxoxiswana khona ngamaqonga akumgangatho ophezulu.
Eli nqanaba lokugqibela, elaziwa ngokuba yi-lapping, lisebenzisa i-free abrasive slurry—hayi ivili lokusila elisisigxina. Eli candelo lisebenza ngokuchasene nepleyiti enkulu, ethe tyaba, nto leyo ebangela ukuba amasuntswana arhabaxa aqengqeleke aze atyibilike, nto leyo esusa ubungakanani obuncinci bezinto. Oku kufezekisa umgangatho ophezulu wobuthambileyo kunye nokuhambelana kwejiyometri.
Iingcali zethu ezinamava, uninzi lwazo lunamava angaphezulu kwamashumi amathathu eminyaka, zenza lo msebenzi. Zizinto ezisetyenziswa ngabantu ezivala umngxuma wokuvelisa. Ngokungafaniyo nokugaya nge-CNC, okuyinkqubo ephindaphindayo engaguqukiyo yokuchaneka komatshini, ukulepha ngesandla yinkqubo eguquguqukayo, evaliweyo. Iingcali zethu zihlala ziyema ukuze zihlole umsebenzi zisebenzisa ii-laser interferometers kunye namanqanaba e-elektroniki. Ngokusekelwe kule datha yexesha langempela, zenza uhlengahlengiso oluphezulu kakhulu, zigaya kuphela iindawo eziphakamileyo ngoxinzelelo oluchanekileyo nolukhanyayo. Olu buchule bokulungisa nokucoca umphezulu rhoqo yilo nto inika unyamezelo olufunekayo kwihlabathi liphela kwi-DIN 876 Grade 00 okanye ngaphezulu.
Ngaphezu koko, ukulepha ngesandla kusebenzisa uxinzelelo oluphantsi kunye nobushushu obuncinci, okuvumela uxinzelelo lwendalo lwejoloji ngaphakathi kwegranite ukuba luphume ngokwendalo ngaphandle kokufaka uxinzelelo olutsha loomatshini. Oku kuqinisekisa ukuba iqonga ligcina ukuchaneka kwalo kangangeminyaka emininzi.
Ukukhetha Indlela Efanelekileyo Yokwenza Izinto Zakho Ngokwezifiso
Xa ufaka i-granite component eyenziwe ngokwezifiso—njengesiseko esichanekileyo seCoordinate Measuring Machine (CMM) okanye inqanaba elithwala umoya—ukukhetha indlela yokugqiba efanelekileyo kubaluleke kakhulu kwaye kuxhomekeke ngqo kunyamezelo olufunekayo.
Kwiimfuno eziqhelekileyo okanye usetyenziso olurhabaxa, ukugrinda umphezulu we-CNC kudla ngokwanela. Nangona kunjalo, kwiizicelo ezifuna uzinzo lwenqanaba le-micron (njengepleyiti yomphezulu yokuhlolwa eqhelekileyo) sitshintshela ekugrindeni okuncinci okulandelwa kukugquma okulula ngesandla.
Kwizicelo ezichanekileyo kakhulu—ezifana namaqonga e-semiconductor lithography kunye ne-CMM master bases—indleko kunye nexesha elichithwayo kwi-multi-step hand lapping kufanelekile ngokupheleleyo. Yeyona ndlela ikuphela kwayo ekwaziyo ukuqinisekisa ukuchaneka kokufunda kwakhona (uvavanyo lokwenyani lokufana kumphezulu) kwinqanaba le-sub-micron.
Apha kwi-ZHHIMG®, sicwangcisa inkqubo ukuze ihlangabezane neemfuno zakho. Ukuba isicelo sakho sifuna indawo yokubhekisa ekwaziyo ukumelana nokukhukuliseka kwendalo kwaye isebenze kakuhle phantsi kwemithwalo enamandla, umxube womsebenzi woomatshini onzima kunye nobugcisa bomntu obuzinikeleyo yeyona ndlela ifanelekileyo. Sidibanisa inkqubo yokusila ngokuthe ngqo kwinkqubo yethu yolawulo lomgangatho oluqinileyo oluqinisekisiweyo yi-ISO ukuqinisekisa ukulandeleka kunye negunya elipheleleyo kwimveliso yokugqibela.
Ixesha leposi: Oktobha-17-2025