Izikhokelo zeGlasi ezichanekileyo: Ukufakwa kunye nokugcinwa kweSOP ukusuka kwi-Flatness ≤0.005 mm/m ukuya kuLawulo loNgcoliseko

Kwimizi-mveliso echanekileyo kakhulu efana nokuveliswa kwe-semiconductor, izixhobo ze-optical, kunye nemveliso yeephaneli zokubonisa, iinkqubo zokuhamba zifuna ukuguda okugqwesileyo, uzinzo lwejometri, kunye nokucoceka kokusingqongileyo. Iindlela zeglasi ezichanekileyo ziyasetyenziswa ngakumbi ngenxa yokuba zithe tyaba kakhulu, ukumelana nokuguguleka, kunye nozinzo lobushushu. Nangona kunjalo, ukufakelwa okungafanelekanga okanye ukugcinwa okunganelanga kunokukhokelela ngokukhawuleza ekugudlukeni ngokuchanekileyo, ungcoliseko lomphezulu, imikrwelo, kunye nexesha lokungasebenzi elibizayo.

I-ZHONGHUI Group ibonelela nge-SOP yoFakelo kunye noLondolozo olusemgangathweni ukunceda abavelisi ukuba bafikelele kwindawo ethe tyaba ≤0.005 mm/m ngelixa beqinisekisa ukuthembeka kokusebenza kwexesha elide.

1. Kutheni i-Precision Glass Guideways ifuna ii-SOP ezingqongqo

Xa kuthelekiswa neereyile zesikhokelo zesinyithi, iindlela zesikhokelo zeglasi zibonelela:

• Ukuchaneka kwejometri ephezulu kakhulu

• Ukuguquguquka okuphantsi kobushushu

• Ubuso obugudileyo obugqwesileyo

• Uzinzo oluqinileyo lweekhemikhali

Nangona kunjalo, izinto zeglasi zinobuthathaka ngakumbi ekuthwalweni kweendawo, amasuntswana ongcoliseko, kunye nokuphathwa ngendlela engafanelekanga, nto leyo eyenza ukuba iinkqubo ezicwangcisiweyo zibe yimfuneko.

2. Izinto ezibalulekileyo zokufakelwa

2.1 Imfuneko yokuba luhlaza

Ukuqinisekisa ukuchaneka kwentshukumo:

• Ubungakanani bomphezulu wofakelo kufuneka bube yi-≤0.005 mm/m

• Izakhiwo ezisisiseko mazilungiswe kwangaphambili kwaye zithomalalise uxinezeleko

• Inkxaso engalinganiyo ikhokelela kwiimpazamo ze-micro-deformation kunye nokubekwa kwindawo ethile

Iindlela Ezicetyiswayo Zokufumanisa:

• I-interferometry yelaser

• Amanqanaba e-elektroniki

• Izikhonkwane ezichanekileyo ezineegeyiji zokufefa

2.2 Indawo yoBushushu obuQhelekileyo

Ukuguquguquka kobushushu yimbangela enkulu yokushukuma kwejometri.

Imigangatho yokusingqongileyo:

• Ulawulo lobushushu: 20 ± 1 °C

• Umswakama: 40–55%

• Kuphephe ukuhamba komoya ngqo kwiindawo ezikhokelayo

Iimeko ezizinzileyo zendalo zinciphisa ukungalingani kokukhula kobushushu phakathi kwezakhiwo zokufakela kunye nezinto zeglasi.

2.3 Ukuphatha kunye nokuThutha

Ukuphathwa ngendlela engafanelekanga kunokubangela ii-micro-cracks okanye i-edge chipping.

Iindlela ezilungileyo zokwenza izinto:

• Sebenzisa izixhobo zokuphakamisa i-vacuum okanye izixhobo ezithambileyo zokuxhasa isilingi

• Kuphephe ukudibana nesinyithi kwiindawo ezichanekileyo

• Gcina inkxaso ethe tye ukuze uthintele uxinzelelo lokugoba

• Ukupakisha okungenakothuka ngexesha lokuthuthwa

2.4 Iindlela zokuFaka kunye nokuLungisa

• Sebenzisa amandla okubamba asasazwe ngokulinganayo

• Kuphephe ukugxila kuxinzelelo lwendawo

• Faka ii-elastic isolation pads apho kuyimfuneko khona

• Qinisa iibholithi ngokuthe ngcembe ukuze uthintele ukugqwetheka

Ukulungiswa okungafanelekanga yenye yezona zinto ziphambili ezibangela ukuphambuka kokuthe tyaba emva kokufakwa.

3. Iinkqubo Zokusebenza Ezisemgangathweni Zolondolozo (i-SOP)

3.1 Izixhobo zokucoca ezivunyiweyo kunye neearhente

Iindlela zeglasi ezikhokelayo zifuna iindlela zokucoca ezingarhawuzeliyo.

Izixhobo ezicetyiswayo:

• Iiwipes ze-microfiber ezingenayo ilinti

• I-IPA (Isopropyl Alcohol) okanye izicoci zeglasi ezingathathi cala

• Iibhrashi ezichasene ne-static

Ziphephe:

• Izinyibilikisi ze-asidi okanye ze-alkaline

• Izikrweli zesinyithi okanye amalaphu arhabaxa

• Umoya oxinzelelekileyo ophezulu uvuthuza ngokuthe ngqo izinto ezingcolisayo

3.2 Uvavanyo Oluphindaphindayo

Ukuhlolwa rhoqo kufuneka kuquka:

• Ungcoliseko lomphezulu

• Ukufunyanwa kokukrwela okuncinci phantsi kokukhanya okujijekileyo

• Ukuqinisekiswa kwakhona kwe-flatness

• Ukuchaneka kokulungelelaniswa

3.3 Izigqubuthelo zoKhuseleko kunye noThintelo loThuli

Amasuntswana ahamba emoyeni ayingozi enkulu kwiinkqubo zokushukuma ngokuchanekileyo.

Amanyathelo oKhuselo:

• Izigqubuthelo zokukhusela zeTelescopic

• Izivalo ezithambileyo ze-bellows

• Ukukhusela umoya ococekileyo ophantsi koxinzelelo oluhle

• Iifilimu ezichasene nothuli olunganyangekiyo

Ezi zisombululo zinciphisa kakhulu iingozi zongcoliseko kwaye zandisa ubomi benkonzo.

4. Ukuhlolwa kweFlatness kunye nokuqinisekiswa kokuchaneka

Ukuqinisekiswa rhoqo kuqinisekisa ukuthembeka kokusebenza.

Iindlela zokuhlola:

• Imephu ye-laser interferometer

• Iinkqubo ze-Autocollimator

• Izinzwa zokufuduka ezichanekileyo kakhulu

Ukuba ukuthamba kudlula ukunyamezelana:

• Phinda ubeke inqanaba lesiseko

• Jonga usasazo loxinzelelo olufakelwayo

• Hlola ungcoliseko kwiindawo zokuxhasa

5. Amanqaku aqhelekileyo eentlungu zokusebenza kunye nezisombululo

Ingxaki 1: Ukuqhubekeka Okuchanekileyo

Isizathu: Utshintsho kubushushu, inkxaso engalinganiyo
Isisombululo: Indawo elawulwayo + uhlengahlengiso lwamaxesha ngamaxesha

Ingxaki yesi-2: Ungcoliseko lomphezulu kunye nemikrwelo

Isizathu: Amasuntswana ahamba ngomoya, izixhobo zokucoca ezingafanelekanga
Isisombululo: Iiprotokholi zegumbi lokucoca + izixhobo zokucoca ezivunyiweyo

Ingxaki 3: Ixesha lokungasebenzi kwezixhobo elingalindelekanga

Isizathu: Ukonakala okanye ukusilela kokulungelelanisa indlela yesikhokelo
Isisombululo: Ishedyuli yokuhlolwa kokuthintela + ukhuselo lokukhusela

6. Izicelo ezifanelekileyo

Iindlela zeglasi ezichanekileyo zisetyenziswa kakhulu kwezi:

• Izixhobo Zokuvelisa I-Semiconductor

• Uhlolo lwe-Optical kunye neNkqubo yeMetrology

• Imigca yokuvelisa iPhaneli ethe tyaba

Ezi mizi-mveliso zixhamla kwi-glass guideways ezisebenza ngobuchule obugqithisileyo, ukuguquguquka okuncinci kobushushu, kunye nokuhambelana okuphezulu kokusingqongileyo.

Isiphelo

Ukufikelela kwi-≤0.005 mm/m ukuthamba kuphela yindawo yokuqala yokusebenza kakuhle kwendlela yeglasi. Iinkqubo zokufakela ezifanelekileyo kunye neenkqubo zokulungisa ezilawulwa kukungcola zibalulekile ekugcineni ukuchaneka kwexesha elide.

Ngokusebenzisa ii-SOPs ezisemgangathweni, abavelisi banokwenza oku kulandelayo:

✔ Thintela ukushukuma ngokuchanekileyo
✔ Nciphisa ungcoliseko kunye nomonakalo womphezulu
✔ Nciphisa ixesha lokuphumla elingacwangciswanga
✔ Yandisa ubomi benkonzo yeenkqubo zokuhamba ngokuchanekileyo

Iqela le-ZHONGHUI (ZHHIMG) libonelela ngezinto zokwakha ezichanekileyo kakhulu kunye namaqonga okushukuma alungiselelwe amashishini anzima kakhulu kwihlabathi.