Ukubeka umgangatho kwiiNdleko zokuchaneka—iGranite vs. iCast Iron vs. Iiplatform zeCeramic

Ucelomngeni lweendleko zeMaterial kwi-Ultra-Precision Manufacturing

Xa kufunwa isiseko sezixhobo ezingundoqo ze-metrology, ukhetho lwemathiriyeli-iGranite, i-Cast Iron, okanye i-Precision Ceramic-ibandakanya ukulungelelanisa utyalo-mali lwangaphambili ngokuchasene nokusebenza kwexesha elide kunye nokuzinza. Ngelixa iinjineli zibeka phambili ukuzinza kunye nezakhiwo ezishushu, amaqela okuthenga agxininise kwiBhili yeMathiriyeli (BOM) iindleko.

Kwi-ZHHIMG®, siyaqonda ukuba uhlalutyo olupheleleyo lwemathiriyeli alufanele lube neendleko eziluhlaza kuphela kodwa kunye nobunzima bokuvelisa, ukuzinza okufunekayo, kunye nokugcinwa kwexesha elide. Ngokusekwe kumndilili woshishino kunye nobunzima bokwenziwa komgangatho ofanayo, ukuchaneka okuphezulu, amaqonga enqanaba le-metrology, sinokuseka umgangatho ocacileyo weendleko.

Uluhlu lweXabiso lwePlatform ezichanekileyo

Kumaqonga enziwe afikelela kwimigangatho ephezulu ye-metrology (umzekelo, iDIN 876 iBanga le-00 okanye i-ASME AA), uluhlu lwamaxabiso oluqhelekileyo, ukusuka kwiNdleko ePhantsi ukuya kwezona ziPhakamileyo, zezi:

1. Iiplatform zentsimbi zokuphosa (Ixabiso eliphantsi lokuQala)

I-Cast Iron inikezela ngeyona mathiriyeli isezantsi kunye neendleko zokwenziwa kwesiseko sesiseko. Amandla ayo aphambili kukuqina kwayo okuphezulu kunye nokulula ukubandakanya izinto eziyinkimbinkimbi (iimbambo, i-voids yangaphakathi) ngexesha lenkqubo yokuphosa.

• Abaqhubi beendleko: Impahla ekrwada enexabiso eliphantsi (intsimbi ekrwada, intsimbi ekrwada) kunye nobuchule bokwenza amashumi eminyaka ubudala.
• I-Trade-off: Ubuthathaka obukhulu be-cast iron ekuchanekeni okuphezulu kukuchaphazeleka kwayo kwirusi / ukubola kunye nemfuno yayo yokuqina kwe-thermal (unyango lobushushu) ukukhulula uxinzelelo lwangaphakathi, olongeza iindleko. Ngaphaya koko, i-Coefficient yayo ephezulu ye-Thermal Expansion (CTE) iyenza ilunge kakhulu kunegranite kwindawo echaneke kakhulu ngokuguquguquka kobushushu.

2. IiPlatifomu zeGranite ezichanekileyo (INkokeli yeXabiso)

IGranite echanekileyo, ngokukodwa izinto ezinoxinano oluphezulu njenge-3100 kg/m3 yethu ye-ZHHIMG® Black Granite, ngokuqhelekileyo ihlala embindini woluhlu lwamaxabiso, inika eyona bhalansi yokusebenza kunye nokufikeleleka.

• Abaqhubi beendleko: Ngelixa i-quarrying eluhlaza kunye nokukhethwa kwezinto eziphathekayo kulawulwa, ixabiso eliphambili lilele kwinkqubo ecothayo, engqongqo, enemigangatho emininzi yokuvelisa-kubandakanya ukubunjwa ngokukrakra, ukuguga okude kwendalo yokunciphisa uxinzelelo, kunye nokunyanzeliswa, ukugqithiswa kokugqibela kobuchule bokugqibela ukufikelela kwi-nanometer flatness.
• ISindululo seXabiso: Igranite ngokwendalo ayinamagnetic, iyamelana nomhlwa, kwaye ine-CTE ephantsi kunye ne-vibration ephezulu yokudambisa. Ixabiso liyathetheleleka kuba igranite inikezela ngesiqinisekiso, uzinzo lwexesha elide ngaphandle kwesidingo sokunyanga ubushushu obubiza imali eninzi okanye iingubo ezichasa ukubola. Oku kwenza igraniti ibe lukhetho olungagqibekanga kuninzi lwe-metrology yanamhlanje kunye nezicelo zesemiconductor.

3. Iiplatform zeCeramic ezichanekileyo (Elona xabiso liphezulu)

ICeramic echanekileyo (ihlala icocekile kakhulu iAluminiyam Oxide okanye iSilicon Carbide) iyalela elona xabiso liphezulu kwimarike. Oku kubonakalisa ukuhlanganiswa kwemathiriyeli enzima kunye nenkqubo yokuvelisa amandla aphezulu.

• Abaqhubi beendleko: I-synthesis yezinto eziphathekayo idinga ukucoceka okugqithisileyo kunye ne-high-temperature sintering, kunye neenkqubo zokugqiba (i-diamond grinding) zinzima kwaye zibiza.
• I-Niche: I-Ceramics isetyenziswa xa ukuqina kobunzima obugqithisileyo kunye neyona CTE isezantsi ifunekayo, njengakwinqanaba eliphezulu lesantya somgca wemoto okanye indawo yokufunxa. Ngelixa iphezulu kwezinye iimethrikhi zobugcisa, iindleko eziphezulu kakhulu zinciphisa ukusetyenziswa kwayo kwiinkqubo ezikhethekileyo, ze-niche apho uhlahlo lwabiwo-mali lusesibini ekusebenzeni.

Ukuqukumbela: Ukubeka phambili ixabiso ngaphezu kweendleko eziphantsi

Ukukhetha iqonga elichanekileyo sisigqibo sexabiso lobunjineli, kungekhona nje ixabiso lokuqala.

Ngelixa i-Cast Iron inikezela ngeyona ndawo isezantsi yokungena, ingenisa iindleko ezifihlakeleyo kwimingeni yokuzinza kwe-thermal kunye nokugcinwa kwayo. I-Precision Ceramic inikezela ngeyona ndlela iphezulu yokusebenza kobugcisa kodwa ifuna ukuzibophelela kuhlahlo lwabiwo-mali olukhulu.

I-Precision Granite ihlala iyintshatsheli yexabiso. Ibonelela ngozinzo lwendalo, iipropathi eziphezulu zokushisa ukuphosa intsimbi, kunye nokugcinwa kobude obude, konke ngexabiso elingaphantsi kwelo leceramic. Ukuzibophelela kwe-ZHHIMG® kumgangatho oqinisekisiweyo, oxhaswa ziZatifikethi zethu zeQuad kunye ne-metrology elandelekayo, iqinisekisa ukuba utyalo-mali lwakho kwiqonga legranite sesona sigqibo silungileyo ngokwezoqoqosho sokuqinisekisa ukuchaneka okuphezulu.