Ekufuneni "i-micron yokugqibela," ihlabathi lobunjineli lihlala lijonge kwizinto zokwenziwa eziphambili kunye nee-alloys. Sekunjalo, ukuba ungena kwiilabhoratri ezichanekileyo kakhulu zee-aerospace giants okanye kwiindawo zokucoca zabenzi bee-semiconductor abaphambili, uya kufumanisa ukuba izixhobo ezibalulekileyo kakhulu—ukusuka kwiimashini zokulinganisa ezilungelelanisiweyo (ii-CMM) ukuya kwiinkqubo ze-lithography zesikali se-nanometer—zisekelwe kwisiseko esineminyaka eyizigidi ubudala. Oku kukhokelela abayili abaninzi kumbuzo osisiseko: Kwixesha lee-polymers zobuchwepheshe obuphezulu kunye neefayibha zekhabhoni, kutheni i-aisakhiwo segraniteuhlala ungumkhuseli ongenakuphikiswa wozinzo?
Kwi-ZHHIMG, sichithe amashumi eminyaka siphendula lo mbuzo ngokuvala umsantsa phakathi kwelitye lendalo elingavuthwanga kunye nokusebenza rhoqo kwemizi-mveliso. Ibhedi yomatshini ochanekileyo ingaphezulu nje kobunzima obunzima ezantsi komatshini; sisihluzo esinamandla ekufuneka silwe nokushukuma kobushushu, sithathe ukungcangcazela, kwaye sigcine ubuqotho bejometri kwiminyaka emininzi yokusetyenziswa. Xa sithetha ngeukwakhiwa kwegranitekwimishini yanamhlanje, asithethi nje ngokukhetha izinto eziphathekayo—sithetha ngecebo lokuchaneka kwexesha elide.
Isayensi Yokuzinza “Komelele Ngamatye”
Ubuchule besiseko somatshini ochanekileyo owenziwe ngegranite buqala ngemvelaphi yaso yejoloji. Ngokungafaniyo nentsimbi ephosiweyo okanye intsimbi, enyibilikiswayo ize ipholiswe ngokukhawuleza (okudala uxinzelelo lwangaphakathi olunokubangela "ukugoba" kwiminyaka kamva), igranite yendalo iye yaluphala ngenxa yoqweqwe lomhlaba kangangeenkulungwane. Le nkqubo yokwaluphala yendalo iqinisekisa ukuba uxinzelelo lwangaphakathi luyaphela ngokupheleleyo. Xa sitshiza isiqwenga segranite emnyama kwi-ZHHIMG, sisebenza ngezinto ezifikelele kwimeko yokulingana ngokupheleleyo.
Kunjineli, oku kuthetha “ukuzinza komlinganiselo.” Ukuba ulinganisa umatshini kwisiseko segranite namhlanje, ungathemba ukuba isiseko asiyi “kurhubuluza” okanye singahlali kakuhle kunyaka ozayo. Oku kubaluleke kakhulu kwibhedi yomatshini ochanekileyo osetyenziswa ekugayeni okunzima okanye ekubholeni ngesantya esiphezulu, apho amandla aphindaphindayo e-spindle anokubangela ukuba isakhelo sesinyithi ekugqibeleni “sidinwe” okanye sitshintshe. Igranite ayishukumi nje.
I-Thermal Inertia: Ukugcina iMicron ilawulwa
Enye yezona ngxaki zinkulu kubunjineli bokuchaneka kukuphefumla komatshini. Njengoko iworkshop ifudumala okanye iimoto zomatshini zivelisa ubushushu, izinto ziyanda. Intsimbi kunye nentsimbi zine-thermal conductivity ephezulu kunye ne-expansion coefficients ephezulu. Utshintsho oluncinci kubushushu lunokuguqula inxalenye echaneke kakhulu ibe yi-lack.
Nangona kunjalo, isakhiwo segranite sinomlinganiselo ophantsi kakhulu wokwanda kobushushu kunesinyithi. Ngaphezu koko, ubunzima baso obuphezulu bobushushu bubonelela "nge-thermal inertia" enkulu. Isabela kancinci kakhulu kutshintsho lobushushu obuphakathi kangangokuba i-geometry yangaphakathi yomatshini ihlala izinzile nokuba i-AC ayisebenzi kangangeyure. Kwi-ZHHIMG, sihlala sithi igranite ayixhasi nje umatshini; iyawukhusela kwindawo ohlala kuyo. Yingakho, kwihlabathi le-metrology ephezulu, ungafane ubone isixhobo sokuhlola esikumgangatho ophezulu esakhelwe phezu kwayo nayiphi na into ngaphandle kwesiseko segranite.
Ukudambisa ukudlidliza: Isincedisi sokuSebenza esiThulileyo
Ukuba ubetha ipleyiti yentsimbi ngesando, iyakhala. Ukuba ubetha ibhloko yegranite, iyaduma. Olu phawu lulula lubalulekile ekubeni kutheni ukwakhiwa kwegranite kuxatyiswa kangaka kwi-CNC nakwizicelo ze-laser. Ulwakhiwo lwe-granite oluyikristale lusebenza kakuhle kakhulu ekutsaleni iintshukumo eziphezulu.
Xa umatshini usebenza kwi-20,000 RPM, ukungcangcazela okuncinci okuvela kwinjini kunokuguqulela kwiimpawu "ezixokozelayo" kumphezulu wenxalenye. Ngenxa yokuba isiseko somatshini esichanekileyo esenziwe ngegranite sithomalalisa oku kungcangcazela phantse ngoko nangoko, isixhobo sihlala sinxibelelana rhoqo, sizinzile nezinto. Oku kuvumela amazinga okutya akhawulezayo, ukugqitywa okungcono komphezulu, kwaye—okubaluleke kakhulu—ubomi besixhobo obude. Awuthengi nje isiseko; uthenga ukuphuculwa kokusebenza kwento nganye ehleli phezu kwayo.
Inzuzo ye-ZHHIMG: Indibano yeGranite echanekileyo
Umlingo wokwenene wenzeka xa ilitye eliluhlaza liguqulwa libe yinxalenye yobugcisa esebenzayo. Ukuhlanganiswa kwegranite esemgangathweni ophezulu kubandakanya okungaphezulu nje komphezulu othe tyaba. Kwi-ZHHIMG, inkqubo yethu yokudibanisa ivumela ukuba sidibanise iingenelo zendalo zelitye neemfuno zokusebenza kwe-elektroniki kunye neemechanics zanamhlanje.
Siziingcali kwiiprojekthi zokuhlanganisa igranite ezintsonkothileyo apho sifaka iindlela zokuhambisa umoya, izixhobo zentsimbi engagqwaliyo ezenziwe ngemisonto, kunye neendawo ezisemgangathweni ngqo kwigranite. Ngenxa yokuba igranite ayinamagnethi kwaye ayihambisi mbane, ibonelela ngendawo yombane "ethuleyo" kwiisensa ezibuthathaka kunye neemoto ezithe nkqo. Iingcali zethu zinokujika ibhedi yomatshini ochanekileyo ibe bubude obungaphantsi kwe-0.001mm ngemitha—inqanaba lokuchaneka okungenakwenzeka ukuba ligcinwe ngesakhiwo sesinyithi esinomngcipheko wokugqwala kunye ne-oxidation.
Uzinzo kunye noMgangatho weHlabathi
Kwimarike yanamhlanje, ukuqina yeyona ndlela iphambili yozinzo.isiseko somatshini ochanekileyoI-ZHHIMG ayigqwali, ayigqwali, kwaye iyamelana neekhemikhali ezininzi kunye nee-asidi ezifumaneka kwiindawo zoshishino. Ayifuni nkcitho yamandla amakhulu ye-foundry pour okanye ii-coating ezinetyhefu ezifunekayo ukugcina intsimbi ingagqwali.
Njengoko abavelisi eMelika naseYurophu bejonge ukwakha oomatshini abanokuhlala iminyaka engama-20 okanye engama-30, babuyela kwizinto ezithembekileyo emhlabeni. I-ZHHIMG inebhongo ngokuba yinkokeli yehlabathi kweli candelo, ibonelela nge-"DNA" esisiseko yobuchwepheshe obuphezulu kwihlabathi. Nokuba wakha i-semiconductor wafer stepper okanye i-aerospace router ekhawulezayo, ukhetho lwe-"isakhiwo segraniteluphawu kubathengi bakho lokuba ubeka umgangatho phambili kunayo yonke enye into.
Ukuchaneka akuyongozi; yakhiwe ukusuka emhlabeni ukuya phezulu. Ngokukhetha indibano yegranite evela kwi-ZHHIMG, uqinisekisa ukuba amandla omatshini wakho akaze athintelwe sisiseko sawo.
Ixesha leposi: Jan-04-2026