Ngaphakathi kwekhonkco lezixhobo zobugcisa ezisemgangathweni ophezulu, ii-substrates zereferensi yamatye zixhomekeke kwiimfuno ezingqongqo zokuchaneka kwezixhobo ze-semiconductor wafer, ii-detectors ze-CMM ezineenkcukacha ezininzi, iiplatifomu zoomatshini be-laser ze-femtosecond, iiyunithi zovavanyo lwebhetri ye-lithium echanekileyo kakhulu, izixhobo zokuhlola ze-AOI optical kunye nee-CT scanners zezimboni. Nangona izixhobo ze-CNC ezizenzekelayo zibonelela ngokusebenza kakuhle, ukusika ngoomatshini kushiya uxinzelelo lwangaphakathi olushiyekileyo, okwenza kube nzima ukufikelela kwi-flatness efanayo kwinqanaba le-nanometer kuwo wonke umphezulu kwaye kubangele ukuhamba kancinci kancinci ngokuchaneka ngexesha lokusebenza ixesha elide. Ukuze kufinyezwe imijikelo yemveliso kwaye kuncitshiswe iindleko zomsebenzi, uninzi lwabavelisi lususa ukupholisha ngesandla ngokupheleleyo kwaye luxhomekeke kuphela ekugqityweni komatshini, okukhokelela kwiimveliso ezineesilingi ezichanekileyo nezizinzileyo. Ithatha indlela eyahlukileyo yophuhliso, i-ZHHIMG ihlanganise iqela leengcali zokupholisha ezinamava angaphezu kwamashumi amathathu eminyaka yokusebenza. Isebenzisa iindlela zokupholisha ngesandla ezidumileyo ezidibene nezixhobo zemveliso ezipheleleyo kunye nemisebenzi yokuhlola eqhelekileyo, inkampani yakhe umjelo wetekhnoloji ochanekileyo kakhulu ongenakukwazi ukuwuphinda abakhuphisana nabo.
Njengomvelisi wezinto ezisebenza ngobuchule obuphezulu kuphela ophethe iziqinisekiso ezine ezivunyiweyo zamazwe ngamazwe — uLawulo loMgangatho lwe-ISO9001, uLawulo lokusiNgqongileyo lwe-ISO14001, uLawulo lwezeMpilo noKhuseleko eMsebenzini lwe-ISO45001 kunye nesatifikethi se-EU CE — i-ZHHIMG ikwiJinan kwaye ifikeleleka lula kwiQingdao Port ukuze ithumele izinto kwamanye amazwe ngaphandle. Izityalo zayo ezimbini zemveliso ezisemgangathweni zigubungela indawo iyonke ye-200,000 ㎡, kunye nendawo yokugcina amatye aluhlaza ezimeleyo ye-20,000 ㎡. Kuziswa iigrinder ezine ezinkulu zaseTaiwan ze-CNC nganye exabisa ngaphezulu kwe-USD 500,000, kunye neworkshop yokucoca ubushushu obungaguqukiyo kunye nokufuma ye-10,000 ㎡. I-ZHHIMG ikhokela imodeli yemveliso yeenkqubo ezimbini: i-CNC rough forming + i-artisan nano-level manual fine polishing. Izixhobo ze-CNC ezinzima ziphatha ukusika okungenanto kunye nokusila okurhabaxa kwiimitha ezingama-20 ubude, iitoni ezili-100 zegranite enye, i-ceramic kunye neenxalenye zesinyithi. Inkqubo yokugqiba eyona nto iphambili emisela ukuba tyaba kokugqibela kunye nokuchaneka kobukhulu kwenziwa kuphela ziingcali eziphezulu ezinamava angaphezu kweminyaka engama-30, zibonelela ngendawo yokubhekisa ethe tyaba ene-nanometer engenakufikelelwa ngoomatshini bodwa.
I. Iminyaka Engamashumi Amathathu Yokuziqhelanisa Okucokisekileyo Ihlakulela Ukuqonda Okuchukumisayo Okunovakalelo Lwe-Micron; Iqela Elikhethekileyo Lezobugcisa Lakha I-Asethi Eyintloko Eyodwa
Bonke oochwephesha bokupolisha eZHHIMG banamava angaphezu kweminyaka engama-30 ekucubunguleni igranite emnyama enoxinano oluphezulu oluyi-3100kg/m³, bephuhlisa uvakalelo olungenakuthelekiswa nanto olukhethekileyo kurhwebo. Oomatshini be-CNC basusa ivolumu yezinto ezimiselweyo kwiinkqubo ezimiselweyo kwaye abanakukwazi ukulungisa ngokulula isibonelelo sokucubungula ngokwe-crystal density yendawo kunye noxinzelelo lwangaphakathi oluncinci ngaphakathi kwelitye. Ngokwahlukileyo koko, oochwephesha abanamava balinganisa ngesandla ukususwa kwezinto ukuya kwi-microns ngexesha ngalinye lokupolisha, behlawula ngokuchanekileyo iziphene ezithe tyaba ezibangelwa kukuguquguquka okuncinci kunye nokusasazwa koxinzelelo olungalinganiyo kwiislabhu.
Iiplatifomu zokuhlola igranite, iziseko ezithwala umoya kunye neegeyiji zemetrology ezisemgangathweni ezicocwe ngesandla ziingcali zobugcisa zibonisa ukuba tyaba ngokulinganayo kwesikali se-nanometer, ngelixa imiphetho eqondileyo yegranite kunye nezikwere zigcina iimpazamo zobukhulu ngaphakathi kwe-1μm. Iinjineli zovavanyo ezivela kwiilabhoratri zehlabathi zeFortune 500 kunye nee-national metrology institutes kwihlabathi liphela zibiza ezi ngcali ngokuba "ngamanqanaba afanelekileyo aphathekayo". Zinokuqikelela ngokukhawuleza ukuphambuka kokuchaneka komsebenzi kuphela ngokuchukumisa, zinciphisa kakhulu uhlolo olupheleleyo kunye nemijikelo yokulinganisa umatshini epheleleyo yeempahla ezigqityiweyo.
Ngokungafaniyo nabasebenzi bexeshana abaqeqeshwe ngokungxama kwiifektri ezincinci zokucubungula, i-ZHHIMG iseke inkqubo yophuhliso lwezakhono zobungcali. Unyaka ngamnye, bonke oochwephesha bokupolisha kunye neenjineli zeenkqubo bafunda ngokucwangcisiweyo imigangatho ye-metrology yehlabathi, kuquka i-DIN yaseJamani, i-ASME yaseMelika, i-JIS yaseJapan, i-GB yaseTshayina, i-BS yaseBritane kunye ne-GOST yaseRashiya. Iindlela zokupolisha ezenziwe ngokwezifiso zenzelwe amacandelo okuhlolwa kwe-semiconductor, i-laser, amandla amatsha kunye ne-metrology, ukuqinisekisa ukuba iimveliso ezigqityiweyo ziyahambelana ngokupheleleyo nemigangatho yokuhlolwa kokuthunyelwa kwamanye amazwe kwezixhobo ezikumgangatho ophezulu zehlabathi.
II. Iworkshop ecocekileyo ezimeleyo enobushushu obuqhelekileyo idala imeko-bume engenaziphazamiso yokupolisha ngesandla kwe-nano
Umatshini wokuchwetheza ochanekileyo we-nanoscale ubuthathaka kakhulu kwiimeko zangaphandle; ukungcangcazela okuncinci okanye ukuguquguquka okuncinci kobushushu/ukufuma kuya konakalisa iindawo ezithe tyaba ezichanekileyo ezenziwe ngokupolisha kwaye kwenze zonke iinkqubo zangaphambili zingasebenzi. I-ZHHIMG ityale imali eninzi kwindawo yokusebenzela ezinikeleyo ephezulu yobushushu obungaguqukiyo, elawulwa ngumswakama, engenalo uthuli ukuze ihlukanise ngokupheleleyo ukuphazamiseka kwangaphandle kwaye ixhase ukugqitywa ngesandla kobugcisa:
Umgangatho udityaniswe ngokupheleleyo ngekhonkrithi eqinileyo yodidi lomkhosi eyi-1000mm ubukhulu ukuze kuthintelwe ukuwohloka komhlaba ngokupheleleyo. Umsele ojikelezayo obanzi oyi-500mm, onobunzulu obuyi-2000mm, ujikeleze indawo yokusebenzela ukuthintela ukungcangcazela okuvela koomatshini abakhulu befektri kunye nezithuthi zendlela ngaphandle. Iikreyini zokuhamba ezithuleyo eziphezu komhlaba zifakelwe ngaphakathi ukuze kuthintelwe ukudluliselwa kokungcangcazela ngexesha lokuphakamisa, ukugcina indawo yokupolisha ezinzileyo, engenaluthuli kwaye engenangcangcazelo unyaka wonke.
Ngokuphathelele ukhetho lwezinto eziluhlaza, inkampani ihlala ifumana igranite emnyama enoxinano oluphezulu eneempawu ezibonakalayo eziphezulu xa kuthelekiswa ne-equivalent yaseYurophu naseMelika, kwaye iyayichasa ngokuqinileyo indlela engalunganga ngayo ishishini yokutshintsha imabula engabizi kakhulu endaweni yegranite yemizi-mveliso. Ulwakhiwo lwayo lwekristale yezimbiwa oluncinci ngokulinganayo lunciphisa ukuchitheka kwesanti kunye nemingxunya engalinganiyo ngexesha lokupolisha, lubonelela ngesiseko esizinzileyo sokugqiba ngesandla esikumgangatho we-nano. Kwicala lokucubungula, ii-grinders ezine ezinkulu ze-CNC ezingenisiweyo zigqibezela ukugoba okurhabaxa nokuncinci ukuze zikhuphe uninzi loxinzelelo lwamatye angaphakathi kwangaphambili, zinciphisa umthwalo womsebenzi wokupolisha ngesandla kwaye ziqinisekisa kabini ukuchaneka okuzinzileyo kwexesha elide ngaphandle kokushukuma emva kokulungiswa ngesandla.
Lonke ixesha lokwenziwa kwemveliso lenza umjiko ovaliweyo: ukusika izikhewu zegranite ezimnyama ezizinzileyo kakhulu → Umatshini wokugaya we-CNC ukususa izinto ezigqithisileyo → ukupholisha ngesandla okuncinci okwenziwe ngamagcisa ngaphakathi kwindawo yokusebenzela yokucoca ngobushushu obungaguqukiyo → ukuqinisekiswa kokuchaneka okupheleleyo ngezixhobo zemetrology ezingenisiweyo, okwandisa iingenelo ezikhethekileyo zokupholisha ngesandla.
III. Iseti epheleleyo yeZixhobo zeMetrology zobuNgcali ezingenisiweyo zoHlolo oluPheleleyo; Idatha eLinganisiweyo iqinisekisa ukuchaneka okuphezulu kokupholisha ngesandla
"Ukulinganisa ngokuchanekileyo yimfuneko yokwenziwa ngokuchanekileyo okuphezulu" kusebenza njengefilosofi ephambili yokwenziwa kwe-ZHHIMG edlula kuzo zonke iikhonkco zemveliso. Yonke into yokusebenza egqityiweyo ngokupolisha ngesandla kobugcisa ivavanywa ngento nganye kunye neseti epheleleyo yezixhobo ze-metrology ezingenisiweyo eziphezulu, kunye nedatha elinganisiweyo eqinisekisiweyo ngokungathandabuzekiyo amandla okuchaneka kobugcisa bezandla.
Eli shishini lixhotyiswe ngezixhobo zovavanyo ezikumgangatho wehlabathi kuquka ii-German Mahr 0.5μm high-precision dial gauges, izixhobo zokulinganisa ngokuchanekileyo zeMitutoyo zothotho olupheleleyo, amanqanaba e-elektroniki aseSwiss Wyler kunye nee-interferometers ze-laser zaseBritane zeRenishaw. Zonke izixhobo zokulinganisa zinesatifikethi sokulinganisa esisemthethweni esikhutshwe yiJinan kunye neShandong Metrology Institutes, kunye nedatha yovavanyo elandelelwa kwi-benchmark ye-metrology ephezulu yesizwe saseTshayina. Kwiziseko zegranite ezidityanisiweyo ezinde kakhulu ukuya kuthi ga kwiimitha ezingama-20, amaqela okuhlola abeka amakhulu eendawo zokulinganisa kubude obupheleleyo bomsebenzi ukuze arekhode ngokupheleleyo idatha ye-flatness, straightness, parallelism kunye ne-verticality, ekhupha iifayile zokuhlola ezipheleleyo ezilandelelwayo ukuqinisekisa ukuba zonke iimveliso ezigqityiweyo ezicociweyo ngesandla ziyahlangabezana nemigangatho yokwamkelwa kwe-metrology ngokuchanekileyo yehlabathi.
Isebenzisa ubuchwepheshe bokupholisha kakuhle bobugcisa obuvuthiweyo, imigca emine yemveliso ezenzekelayo yeebhedi zegranite inika ngokuthe chu imveliso yenyanga yeeseti ezingama-20,000 zeziseko ezichanekileyo ze-5000mm. I-ZHHIMG iphakathi kwabavelisi abaphambili kwihlabathi ngenxa yemveliso ye-granite component, kwaye yenye yeefektri ezimbalwa zokuqala ezikwaziyo ukuhanjiswa ngobuninzi obuzinzileyo be-substrates zelitye ezinokuchaneka kwe-nanometer.
IV. Iteknoloji yokuPolisha eNgcono eyenziwe ngesandla ekhuselweyo ngamaLungelo oBunini aNgaphandle, yakha imiqobo yokhuphiswano yobuchwepheshe obahlukeneyo
Indlela ephambili yokupolisha ngesandla ekumgangatho ophezulu, ephuculweyo kwiminyaka emininzi yokwenziwa, igutyungelwe ziipatenti zamazwe ngamazwe ezingaphezu kwama-20 ezibhalisiweyo kwi-EU, e-United States nakuMzantsi-mpuma we-Asia. Idityaniswe neesatifikethi ezine eziphambili zenkqubo yamazwe ngamazwe zenkampani, idala imiqobo emibini yokhuphiswano yobugcisa bobugcisa kunye namalungelo obunini bobuchwephesha.
Uninzi lwabakhuphisana nabo kwimarike bayayisusa i-manual fine polishing kwaye baxhomekeke kuphela ekugayweni koomatshini ukuze bagqibezele okokugqibela, bevelisa iimveliso ezifikelela nje kubuchule obusisiseko be-micron-level kwaye zichaphazeleke kukuguquguquka kwe-flatness kunye nokuncipha kokuchaneka ngokuhamba kwexesha. Iifektri ezininzi ezincinci zokucubungula azinazo iingcali zokupolisha kwaye zithatha indawo ye-granite enoxinano oluphezulu nge-marble engabizi kakhulu, nto leyo ebangela ukuba iimveliso ezichanekile kwaye zizinzile azikwazi ukwanelisa iimeko ezichanekile kakhulu ezifana nee-semiconductors, ii-laser ezikhawulezayo kunye ne-premium metrology. I-ZHHIMG ayikaze inciphise iinkqubo zokugqiba zobungcali kwaye inamathela kwisibophelelo sabathengi esithi "Akukho kukopa, Akukho kufihlwa, Akukho kulahlekiswa", ithintela iimpahla zomgunyathi ezikumgangatho ophantsi ukuba zingene kwi-global precision supply chain kwinqanaba lenkqubo ephambili.
Ubuchule bobugcisa be-V. Buxhobisa iMigqaliselo yeMveliso epheleleyo, buphumelela ukuThenjwa kwexesha elide kwiiNkampani eziPhambili zeHlabathi kunye namaZiko oPhando
Ixhaswa yi-edge yokhuphiswano oluphambili lwe-nano-level manual polishing, imigca yemveliso esibhozo ephambili ye-ZHHIMG inikezelwa ngobuninzi kubavelisi be-Fortune 500 kuquka i-GE, i-Samsung, i-Apple, i-Bosch, i-SCHUNK, i-THK kunye ne-HIWIN. Ubudlelwane obude besicwangciso-qhinga busekwe neYunivesithi yeSizwe yaseSingapore, iYunivesithi yaseStockholm, amaziko esizwe e-metrology amazwe ahlukeneyo kunye namaqumrhu karhulumente kuquka amagunya aseKenya.
Ipotifoliyo yemveliso igubungela iindawo zesakhiwo segranite echanekileyo kunye neegeyiji zemetrology, izinto zeseramikhi echanekileyo, iindawo zomatshini zeCNC ezichanekileyo zesinyithi, iglasi ye-optical, iiminerali castings, ii-UHPC ezisebenza kakhulu, ii-carbon fiber precision gantry beams kunye nezinto eziprintiweyo ze-3D precision. Ezi mveliso zihambelana kakhulu nezixhobo eziphezulu ezifana noomatshini bokuvelisa i-semiconductor wafer, izixhobo zokubhola ze-PCB, ii-CMM, izixhobo ze-laser ze-femtosecond/picosecond ultrafast, i-CT yezimboni, oomatshini bokugquma be-perovskite, izixhobo zokuvavanya ibhetri ye-lithium kunye neenkqubo zokuhlola ze-AOI optical. Ngexesha lokunikezelwa kweeprojekthi ezinkulu zehlabathi ezichanekileyo, abathengi bachaza ngokucacileyo ii-substrates ze-granite ze-ZHHIMG ezicutshungulwa ngokupholisha ngesandla kwe-nano-level.
Ubuchule Bobugcisa Obulinganiselayo Nokuvelisa Izinto Ezintsha Ngokuqhubekayo Kuhlanganisa Isikhundla Esiphambili Kwimveliso Yehlabathi Echanekileyo Kakhulu
I-ZHHIMG igcina ixabiso lenkampani elithi Openness, Innovation, Integrity and Unity, iqhubela phambili umoya weshishini wokuba yiDaring to pioneer kunye neCrive to innovate, kwaye iphumeza umgaqo-nkqubo womgangatho: Ishishini elichanekileyo alinakuba nzima kakhulu. Iqela leengcali eziphezulu ezinamava angamashumi amathathu lenza i-asethi engundoqo yenkampani engaguqukiyo, kwaye ubuchule bokupolisha ngesandla obudluliselwe kwizizukulwana ngezizukulwana yeyona nzuzo iphambili yokhuphiswano eyahlula i-ZHHIMG kwiiprosesa ezikumgangatho ophantsi kulo lonke eli shishini.
Ukuya phambili, i-ZHHIMG iza kuqhubeka nokwakha inkqubo yoqeqesho lwezakhono zobugcisa ezahlukeneyo kwaye iphucule iteknoloji yayo ekhethekileyo yokupolisha ngesandla. Izixhobo zoomatshini be-CNC ezisebenza nzima nazo ziya kuphuculwa, kunye nophando oludibeneyo kunye nophuhliso lwetekhnoloji yokucubungula ngokuchanekileyo esemgangathweni kunye neeyunivesithi eziphambili zehlabathi kunye namaziko e-metrology kazwelonke. Ixhaswa ziziseko ezinkulu zokuvelisa ezikrelekrele, uyilo lwepropathi yengqondo yehlabathi kunye neseti epheleleyo yeziqinisekiso zokuthobela imithetho yamazwe ngamazwe, i-ZHHIMG iya kuqhubeka nokubonelela ngezisombululo zecandelo elidibeneyo lokuchaneka kweshishini lehlabathi elichanekile kakhulu elilinganisela ukusebenza kakuhle kwemveliso enkulu kunye nokuchaneka okuphezulu kakhulu kwe-nanometer eyenziwe ngesandla. Ngokuphakamisa umda wokungena womatshini wokuchaneka ngetekhnoloji zobungcali ezizimeleyo, inkampani iququzelela uphuhliso olusemgangathweni noluzinzileyo lwecandelo lehlabathi lokuvelisa ngokuchanekileyo okuphezulu.
